Global Smart Manufacturing Manager
MSA - The Safety Company · Cranberry Township, PA · 3 wk ago
ManagementFull-time
About the role
MSA Safety is a purpose-driven company committed to deploying innovation and technology to deliver on our Mission to help protect people and assets all around the world. We are looking for a subject matter expert with applicable experience within a manufacturing leadership role to define and execute MSA's global Factory of the Future technology vision.
Responsibilities
- Define and execute MSA's global Factory of the Future technology vision.
- Develop and prioritize Industry 4.0 initiatives that align with business objectives and operational strategies.
- Identify emerging technologies and assess their potential to create business value across the manufacturing network.
- Partner with executive leadership to establish digital manufacturing priorities, investment strategies, and long-term transformation plans.
- Drive enterprise-wide adoption of innovative manufacturing technologies that improve competitiveness and operational agility.
- Partner with plant leadership to identify, prioritize, and implement high-value digital manufacturing opportunities.
- Communicate strategy, progress, risks, and business outcomes to senior leadership and key stakeholders.
- Develop multi-year capital investment plans supporting Factory of the Future technologies.
- Lead the evaluation, development, and deployment of scalable advanced manufacturing technologies, including MES, IIoT, AI/ML, Digital Twins, automation, analytics platforms, ERP integrated solutions, robotics, Cobots, AMRs/AGVs.
- Develop tools, templates, and frameworks to evaluate new technologies and factories' readiness for scalable technology.
- Establish engineering standards and best practices for deploying digital manufacturing solutions.
- Oversee implementation of scalable digital manufacturing solutions across global manufacturing facilities.
- Steer partnership with data scientists, AI engineers, and business leaders to identify high-value applications including predictive maintenance, process optimization, vision inspection, and digital process control.
- Ensure seamless integration of shop-floor equipment, automation systems, manufacturing data, and enterprise platforms.
- Drive standardization of system architectures, connectivity models, and technology platforms to support a connected manufacturing ecosystem.
- Support equipment procurement, commissioning, qualification, validation, and technology readiness activities.
- Collaborate with internal stakeholders and external technology partners to develop and deploy innovative manufacturing solutions.
- Lead cross-functional teams through technology assessments, pilot programs, and global rollouts.
- Lead, mentor, and develop a high-performing global team of smart manufacturing, automation, analytics, and digital technology experts.
- Build organizational capabilities in digital manufacturing, AI, data analytics, and Industry 4.0 technologies.
- Foster a culture of innovation, knowledge sharing, technical excellence, and continuous learning.
- Support workforce adoption of new technologies through training, change management, and leadership engagement.
- Drive succession planning and capability development to meet future manufacturing technology needs.
- Establish and maintain global standards, governance frameworks, and best practices for smart manufacturing technologies and digital systems.
- Ensure consistent deployment methodologies, performance metrics, and technology management processes across all manufacturing locations.
- Establish and govern global manufacturing technology standards, MES templates, automation architectures, and digital deployment methodologies.
- Lead efforts to improve manufacturing productivity, quality, asset utilization, reliability, and cost performance through data-driven decision making.
- Promote disciplined process documentation, system lifecycle management, and continuous improvement practices.
- Develop business cases, capital investment proposals, and ROI models to prioritize and justify digital manufacturing initiatives.
- Monitor and measure the financial and operational impact of smart manufacturing initiatives.
Requirements
- Experience and strong knowledge of: Digital Manufacturing Applications (MES), Industrial IoT (IIoT), Automation and Controls Systems, SCADA and PLC environments, Data analytics and visualization tools, ERP integration (SAP), Robotics & cobots.
- Demonstrated ability to successfully manage and implement Industry 4.0 projects with positive financial impact from the solution.
- Experience driving and ensuring regular process documentation is developed and maintained.
- Multinational manufacturing environment experience.
- Experience in manufacturing equipment procurement, setup and commissioning, including a clear understanding of equipment/software qualification and validation processes.
- Proven track record of leading cross-functional teams in the development and optimization of new technologies.
- Strong communication skills with the ability to collaborate effectively with multidisciplinary teams and convey technical concepts to diverse stakeholders.
- Organizational change management, KPI ownership, and vendor management experience.
Qualifications
- B.S. in Engineering from an ABET-accredited program.
- This position is available at two different career levels based upon individual qualifications, experience, and education:
- Level II Engineering Manager: 10 years relevant experience including a minimum of 2 years' experience in direct staff management.
- Senior Engineering Manager: 12 years relevant experience including a minimum of 2 years' experience in direct staff management.
- MS degree may be substituted for up to 2 years of relevant experience; PhD may be substituted for up to 4 years.
Preferred Experience & Education
- Experience and knowledge of: Machine Learning, Industrial connectivity architectures, AI in manufacturing, Digital Twins, Advanced vision systems, AMRs/AGVs.
- Deploying AI/ML solutions in production environments with an understanding of cloud manufacturing platforms including but not limited to: Azure, AWS, Snowflake.
- Developing a multi-year digital manufacturing roadmap including capital investment planning, ROI modeling, and prioritization.
- Creating governance models of global manufacturing systems including but not limited to: data architecture, data quality management, master data governance, historian strategies, and data ownership models.
- Working with data scientists & AI engineers to develop manufacturing solutions and creating prioritization of those AI use cases (e.g., predictive maintenance, process optimization, computer vision quality inspection, and digital process control).
- Connecting shop-floor machines to enterprise systems.
- Developing digital skills within manufacturing organizations, influencing plant leadership, and driving workforce adoption with stakeholder engagement.
- Applying advanced engineering principles and process control strategies to improve operating efficiency of new and existing automation systems.
- Understanding of common Manufacturing/Operations technology cybersecurity requirements: Industrial network security, ISA/IEC 62443 familiarity, Operations Technology cybersecurity risk assessments.
- Proven ability to drive technology at scale across 20+ facilities including developing standard automation platforms, global equipment catalogs, MES templates, KPI governance.
- MBA, Operations certification (e.g., lean systems), Continuing Education in Management studies, or PMP certification.