Gas Pipeline Engineer

About the role

We are seeking an exceptional Gas Pipeline Engineer to design, develop, and maintain high-reliability natural gas pipeline systems, fuel delivery infrastructure, and associated equipment supporting xAI’s on-site power generation for our AI supercomputing facilities.

Responsibilities

• Design and optimize natural gas pipeline systems, including high-pressure supply lines, metering and regulating stations, valves, pigging facilities, and tie-ins to gas turbines and backup generation.
• Perform detailed engineering analysis (stress, hydraulic, surge, materials) using tools such as CAESAR II, Aspen, or equivalent to ensure integrity, flow capacity, and safety under varying loads.
• Develop P&IDs, specifications, construction drawings, BOMs, and test plans for gas infrastructure; support procurement, fabrication, installation, and commissioning.
• Ensure full compliance with pipeline safety regulations (PHMSA, DOT 49 CFR 192/195), ASME B31.3/B31.8, NFPA, and local environmental/air quality standards.
• Collaborate with power generation, electrical, facilities, and construction teams to integrate gas systems with turbine installations, emergency shutdown systems, and leak detection.
• Conduct risk assessments, HAZOP studies, failure mode analysis, and root cause investigations for gas-related incidents or near-misses.
• Interface with utility providers, regulators, and contractors for permitting, inspections, and ongoing integrity management programs (ILI, direct assessment, etc.).
• Drive continuous improvement in fuel gas system reliability, efficiency, and safety for current and future expansions of on-site power generation.

Basic qualifications

• Bachelor’s degree in Mechanical Engineering, Pipeline Engineering, Chemical Engineering, or a related field (Master’s or PE license preferred).
• 1+ years of experience in natural gas pipeline design, operation, or integrity management, preferably in power generation, industrial, or energy infrastructure projects.

PREFERRED SKILLS AND EXPERIENCE

• Direct experience supporting natural gas turbine power plants or data center/ hyperscale backup power systems.
• Familiarity with large-scale on-site generation facilities (turbines >10 MW) and integration with AI/HPC loads.
• Experience with permitting, regulatory compliance, and environmental monitoring for gas infrastructure.
• Knowledge of leak detection systems, odorization, corrosion control, and emergency response planning.
• Track record of improving system reliability or reducing risks in mission-critical fuel gas delivery.

Additional requirements

• Willingness to work extended hours and be fully onsite as needed during construction, commissioning, and critical operations phases.
• Ability to work in industrial/power plant and data center environments, including occasional climbing, lifting, and exposure to outdoor conditions.
• Strong communication skills for collaborating with internal teams, regulators, and external stakeholders.