Foam Machine Operator- 3rd Shift

At Pelican, we engineer products that stand up to the world’s toughest conditions—because the people who rely on us do too. For nearly 50 years, we’ve been a trusted partner for military personnel, first responders, outdoor adventurers, and innovators who push the limits. With a global presence that includes 11 offices, 4 manufacturing facilities, and 4 custom case centers, we create high-performance protective solutions that ensure our customers can focus on what matters most.

About the role

As a Foam Machine Operator, you will operate a variety of foam processing and machining equipment to manufacture custom foam inserts and protective packaging solutions. You'll work with engineering drawings, production specifications, and manufacturing systems to ensure products meet Pelican's high standards for quality and performance.

Responsibilities

• Read and interpret engineering drawings, Bills of Materials, assembly drawings, and work instructions.
• Understand basic dimensioning and tolerancing requirements and interpret 2D prints and 3D models.
• Plan production sequences and maximize material utilization for both new and repeat production orders.
• Select materials and cut foam stock to required dimensions and tolerances.
• Operate foam processing and machining equipment including Slabbers, Convoluters, Die Presses, Thermal Bonders, Apex Routers, and Water Jets.
• Access production files through the company network and load programs into machine centers.
• Adjust machine settings, pressures, and operating parameters based on material specifications and production requirements.
• Perform first-piece inspections and in-process quality inspections to verify product conformance.
• Identify and troubleshoot machining or cutting issues and communicate concerns to leadership and programming teams.
• Stack, pack, label, seal, and prepare finished products for shipment and palletization.
• Process and dispose of foam scrap materials in accordance with company procedures.
• Maintain production records and complete ERP transactions as required.
• Perform daily 5S housekeeping and organization activities.
• Maintain clean, organized, and safe work areas.
• Follow company policies, quality standards, and safety procedures.
• Perform additional duties as assigned.

Requirements

• High School Diploma or equivalent preferred.
• Manufacturing, machine operation, CNC, fabrication, or production experience preferred.
• Ability to read and interpret technical drawings and specifications.
• Experience working with measurement tools and dimensional tolerances preferred.
• Mechanical aptitude and ability to learn manufacturing equipment and processes.
• Basic computer skills and ability to navigate production systems.
• Strong attention to detail and commitment to quality.
• Ability to troubleshoot basic equipment and process issues.
• Strong communication and teamwork skills.
• Ability to manage multiple priorities in a fast-paced manufacturing environment.
• Experience operating routers, water jets, cutting equipment, CNC equipment, or foam processing machinery is a plus.
• Experience with ERP systems and electronic production reporting is preferred.

Benefits

• Competitive paid time off plans, holiday pay, and extra vacation purchase opportunities.
• 401k plan with immediate match.
• Great benefits including several options for medical, dental, and vision insurance, plus pet insurance.
• Health Savings Account contribution.
• Wellness Discount Program.
• Global Mental Wellness Program.
• Quarterly Employee Celebration Days.
• Peer-to-Peer Recognition Program.
• Service Recognition Program.
• Amazing employee discount program on Pelican Products, Pelican branded apparel, and gear.
• Employee referral program with compensation for referring trusted network members.
• Onsite gym.

Pay

Our compensation reflects the cost of labor across several U.S. geographic markets. Base pay is one part of our total compensation package and is determined within a range. The annual U.S. pay range for this position is listed below. Pay within this range varies by work location and may also depend on your qualifications, job-related knowledge, skills, and experience. Your recruiter can share more about the specific salary range for the job location during the hiring process.

ITAR Compliance Notice: This position is located at a facility that is subject to the International Traffic in Arms Regulations (ITAR). Applicants must be a U.S. Person as defined by ITAR (22 CFR 120.15), including U.S. citizens, lawful permanent residents (Green Card holders), or individuals granted asylum or refugee status in the United States.