Flying Doctor / Vehicle Network & Diagnostic Analyst
Expleo Group · Troy, MI · Yesterday
On-siteEngineering$110k/yrFull-time
Responsibilities
- Vehicle Diagnostics and Configuration
- Configure vehicle ECUs, including software, calibration, and configuration files.
- Implement electronic configurations according to technical references and engineering specifications.
- Perform software downloading, flashing, and variant coding operations.
- Verify complete vehicle functionality following software updates and configuration changes.
- Execute functional tests, validation scripts, and conformity checklists.
- Generate diagnostic and upgrade reports, including hardware and software configuration status.
- Defect Analysis and Investigation
- Identify, analyze, and diagnose system-level and component-level defects.
- Conduct first-level technical investigations and root cause analysis.
- Collect and interpret diagnostic logs using dedicated automotive diagnostic tools.
- Investigate non-conformities identified during manufacturing, validation, or vehicle integration activities.
- Produce technical reports outlining findings, corrective actions, and recommendations.
- Configuration Management and Traceability
- Verify vehicle hardware and software conformity against approved baselines.
- Ensure proper configuration management and traceability of components and software versions.
- Maintain accurate technical documentation and intervention records.
- Industrialization and Manufacturing Support
- Support industrialization activities for components and systems within the assigned scope.
- Aid manufacturing, rework, and investigation teams in resolving technical issues.
- Define and implement temporary containment actions and permanent corrective solutions.
- Develop and maintain investigation, inspection, and rework procedures.
- Support production continuity while maintaining required quality standards.
- Component Qualification and Validation
- Participate in PPAP activities and component approval processes.
- Manage component qualification, incoming inspection, and acceptance procedures.
- Verify component mountability and integration readiness throughout project milestones and vehicle builds.
- Collaborate with suppliers and engineering teams to adapt or correct components as required.
- Contribute to quality convergence and continuous improvement initiatives.
- End-of-Line Quality and Compliance
- Perform conformity inspections and traceability controls during vehicle assembly and manufacturing.
- Analyze defects identified during End-of-Line (EOL) inspections and recommend corrective actions.
- Support technical decision-making related to rework, assembly corrections, masking, and temporary fixes.
- Document technical issues and corrective actions for both product and manufacturing environments.
- Technical Collaboration
- Work closely with design, validation, quality, manufacturing, and supplier teams.
- Provide technical expertise for issue resolution and continuous improvement initiatives.
- Support investigation and rework teams to improve technical autonomy and efficiency.
- Bachelor's Degree in Electronics Engineering, Electrical Engineering, Automotive Engineering, Mechatronics, Automation, Computer Engineering, or an equivalent technical discipline.
- 5+ years of experience in automotive engineering, diagnostics, validation, vehicle integration, manufacturing quality, industrialization, or a related field.
- Hands-on experience with diagnostic tools, ECU configuration, vehicle troubleshooting, or electrical/electronic systems.
- Knowledge of vehicle electrical and electronic architecture.
- Automotive diagnostics and troubleshooting experience.
- Understanding of ECU software and hardware configuration management.
- Experience using diagnostic and data logging tools.
- Knowledge of automotive communication networks (CAN & LIN).
- FlexRay. PPAP and APQP processes.
- Manufacturing and industrialization processes within the automotive industry.
- UDS diagnostic protocols.
- Wiring harnesses, multiplexed networks, and electrical distribution systems.
- Experience with Powertrain, BSI, Infotainment, ADAS, or Body Electronics ECUs.