Failure Analysis Investigation Engineer (Scientist)

About the role

We are seeking a Failure Mode Investigation Engineer with a bachelor's degree in materials science, chemical engineering, mechanical engineering, chemistry, or a related field. In this role, you will investigate product and process failures across electronic assemblies, coatings, polymers, and substrate interfaces. You will combine analytical chemistry, materials characterization, and electrical test methods to determine root cause, support corrective actions, and help prevent recurrence in a regulated R&D and manufacturing environment.

Responsibilities

• Conduct failure analysis and support investigations on electronic components, assemblies, and bonded/coated surfaces, addressing issues such as adhesive debonding, corrosion, delamination, electrical opens/shorts, and battery failures.
• Document findings in clear investigation reports with evidence, conclusions, and recommended corrective/preventive actions.
• Characterize failed interfaces and bulk materials using SEM/EDS, FTIR, contact angle, profilometry, cross-section microscopy, and other lab techniques.
• Interpret chemical mechanisms affecting adhesion, curing, oxidation, moisture ingress, and interphase degradation.
• Evaluate surface preparation, primers, epoxies, plasma activation, and coating processes against failure modes.
• Perform electrical diagnostics on failed devices, including continuity, impedance, functional tests, leakage, and signal integrity.
• Correlate electrical failure signatures with physical/materials evidence, such as bond line defects, contamination, and mechanical stress.
• Support design-for-reliability inputs based on observed field and manufacturing failures.
• Collaborate with R&D Engineering, Process, and Quality teams on validation protocols, DOEs, and acceptance criteria.
• Support nonconformance, supplier quality, and customer complaint investigations.
• Present technical findings to engineering and quality teams, maintaining traceability per quality system requirements.

Essential Skills

• 1–3 years of experience in failure analysis, materials testing, electronics troubleshooting, or process engineering (internships/co-op experience considered).
• Hands-on experience with at least some of microscopy, spectroscopy, electrical test equipment, or mechanical/adhesion testing.
• Working knowledge of polymers, adhesives, coatings, metals/ceramics, or electronic assembly materials.
• Strong written and verbal communication skills, with the ability to explain technical results to non-specialists.
• Detail-oriented with solid data interpretation and documentation habits.

Additional Skills & Qualifications

• Experience in failure analysis, root cause investigation, and CAPA support.
• Proficiency with SEM, EDS, optical microscopy, cross-section analysis, and FTIR.
• Understanding of surface characterization and failure mode investigation.
• Experience with DOE, polymer analysis, and nonconformance investigations.

Work Environment

This role is primarily laboratory-based with typical weekday hours. The role offers some flexibility, as testing may require early or late shifts. The position involves preparing samples for imaging, conducting tests, compiling data, and understanding project needs. This is a new role created to understand the true failure rate of devices, offering exposure to various aspects of failure mode investigations and collaboration with engineering teams.

Pay

• $31.25 - $36.06/hr

Benefits

• Medical, dental & vision
• Critical Illness, Accident, and Hospital
• 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
• Life Insurance (Voluntary Life & AD&D for the employee and dependents)
• Short and long-term disability
• Health Spending Account (HSA)
• Transportation benefits
• Employee Assistance Program
• Time Off/Leave (PTO, Vacation or Sick Leave)

Schedule

• Typical weekday hours with flexibility for early or late shifts as testing requires