Fab Engineer

About The Role

The Fabrication Manufacturing Engineer is responsible for New Part Introduction (NPI) & process optimization of sheet metal, tube frame, welded components and large assemblies. This involves reviewing customer drawings & CAD models to ensure tolerances match process capability and providing Design for Manufacturability (DFM) feedback to the customer. The engineer will work across functional departments such as Estimating, Customer Service, Production, Quality & Sales to support NPI. In addition to NPI this role will help improve existing processes on the shop floor to reduce cycle times, scrap or improve organization. This position will work in an Aerospace environment meeting AS9100 quality standards & in a fabrication shop that is CMMC 2.0 certified.

Responsibilities

• Support NPI to meet customer deadlines by preparing customer files for production in the form of process models & drawings
• Spending time on the manufacturing floor producing first time runs directly with production for large assemblies
• Specifying & ordering tooling for forming & punching operations
• Designing fixtures for robotic or manual welding & programming welding robots
• Supporting process improvement on the production floor
• Conduct root cause analysis and implement corrective actions for defects or process deviations.
• Lead continuous improvement projects focused on reducing cycle times and scrap.
• Ensure compliance with safety regulations and quality standards throughout the manufacturing process.

Skills

• The Fabrication Manufacturing Engineer utilizes technical skills in CAD software daily for solid modeling & engineering drawing creation.
• Strong analytical skills are essential for troubleshooting production issues and implementing effective solutions that enhance quality and efficiency.
• Communication skills are critical when collaborating with cross-functional teams and training production personnel on new procedures.
• Knowledge of Lean and Six Sigma methodologies supports continuous improvement efforts to reduce waste and improve cycle times.

Work Environment

• This position operates in both office and manufacturing floor environments.
• Exposure to noise, machinery, temperature variation, and industrial conditions may occur when accessing plant areas.

Physical Demands

• Ability to stand for long periods of time
• Ability to stand, sit, bend and kneel without difficulty
• Ability to repeatedly lift/pull/push 50lbs
• Exposure to loud noises
• Working in the presence of fork trucks and other manufacturing machinery