Engineering Support Specialist Intern

About the Role

We are searching for an Engineering Support Specialist Intern to join the Materials for Extreme Environments Department at the Applied Research Laboratory (ARL) at Penn State. Our department develops and evaluates advanced materials, manufacturing processes, and engineering solutions for demanding operational environments. The selected student will work alongside engineers, scientists, technologists, and technical specialists on hands-on research and development projects supporting the U.S. Navy, Department of Defense, and other government customers.

Responsibilities

• Work with engineers and technical staff to prepare samples, build prototypes, conduct tests, and support laboratory experiments
• Prepare metallic, ceramic, polymer, composite, and coated specimens through cutting, grinding, polishing, cleaning, and masking
• Assist with materials processing, coatings, surface preparation, heat treatment, additive manufacturing, machining, welding, and fabrication activities
• Help design, build, assemble, and modify test fixtures, experimental hardware, and prototype components
• Operate laboratory and manufacturing equipment under supervision
• Conduct mechanical, thermal, environmental, and surface-property testing
• Assist with materials characterization using microscopy, spectroscopy, profilometry, and other analytical methods
• Configure sensors, pumps, vacuum hardware, compressed-gas systems, and data-acquisition equipment
• Collect and organize test data, photographs, measurements, and observations
• Maintain organized laboratory notes and assist with technical summaries and presentations
• Troubleshoot equipment and experimental setups with guidance
• Maintain safe, clean, and organized laboratory and work areas

Requirements

• Current enrollment at Penn State or an accredited technical school, community college, college, or university
• Study in engineering, engineering technology, manufacturing, machining, welding, materials, industrial technology, science, or a related technical field
• Interest in hands-on laboratory, manufacturing, fabrication, testing, or equipment-related work
• Basic ability to safely use hand tools and measuring instruments or willingness to learn
• Ability to follow written procedures and verbal instructions
• Ability to maintain organized and detailed notes
• Ability to express ideas and observations clearly
• Experience collaborating in team-oriented environments
• U.S. citizenship

Qualifications

Students from all academic years are encouraged to apply. Previous research or industry experience is not required. Tasks will be assigned based on the student’s interests, experience, and completed coursework.

Preferred Skills

• Coursework or experience involving materials, manufacturing, mechanical systems, chemistry, physics, or engineering design
• Experience with machining, welding, fabrication, coatings, additive manufacturing, automotive work, equipment maintenance, or similar hands-on activities
• Experience using CAD, 3D printing, data-acquisition, spreadsheet, or technical drawing software
• Familiarity with laboratory testing, materials characterization, or mechanical measurement tools
• Experience gained through technical education, school laboratories, student design teams, internships, employment, military service, hobbies, or independent projects

Schedule

Students will typically work part-time during the academic year, with scheduling based on classes and other academic obligations. Opportunities for increased hours during academic breaks and the summer may be available based on project needs and student availability.

ARL is an authorized DoD SkillBridge partner and welcomes all transitioning military members to apply. Your working location will be fully on-site in State College, PA. Work may be performed at ARL laboratories and facilities located on or near the Penn State University Park campus.

Additional Information

Employment with the University will require successful completion of background check(s) in accordance with University policies. Employees must be eligible to obtain a government security clearance, participate in the ARL drug testing program, and comply with electronic and physical monitoring requirements applicable to federal contractors. ARL operates in a secure information environment involving Unclassified, Controlled Unclassified Information (CUI), and Classified information. Personal electronic devices brought onsite must be registered and may be restricted from certain areas.