Enclosure DRE

American Battery Solutions (ABS) is seeking an Enclosure Design Release Engineer (DRE) to design, develop, and execute battery enclosure systems for battery packs, modules, and related components.

About the role

The Enclosure Design Release Engineer will define, document, and design key mechanical systems and components within project timelines that align with milestones and meet or exceed all requirements. This role involves close collaboration with suppliers, prototype and production engineering teams, manufacturing, validation, and testing groups.

Responsibilities

• Develop and document detailed product requirements in alignment with regulatory standards, customer needs, and internal specifications.
• Design and release mechanical systems and components that house or provide structure to key battery components.
• Create and maintain engineering timelines to ensure deliverables per the Product Development Process (PDP) are completed in accordance with project milestones.
• Evaluate prospective suppliers and provide key input to the supplier selection process.
• Develop and maintain enclosure sub-system Design Verification Plan and Reports (DVP&Rs), ensuring integration with and support of overall ABS system DVP&Rs, and contribute to Failure Mode and Effects Analyses (FMEAs).
• Conduct robust tolerance stacks and apply Geometric Dimensioning and Tolerancing (GD&T) (ASME Y14.5) to engineering drawings while working with suppliers to ensure Design for Manufacturing (DFM) is captured.
• Troubleshoot and resolve issues related to components and systems to ensure optimal performance and reliability using the Eight Disciplines (8D) problem-solving process.
• Maintain and expand professional and technical knowledge by attending seminars and conferences.
• Lead and manage product and process design reviews from initiation through completion.
• Support prototype system builds by coordinating and ensuring timely availability of all required parts.
• Adhere to federal and state regulations as well as company policies, processes, and procedures.
• Perform other duties as requested, directed, or assigned.

Requirements

• Bachelor’s degree in Mechanical Engineering or a related field.
• Minimum of three (3) years of design engineering experience with battery enclosures or components of similar nature.
• Proficiency in conducting tolerance stacks and creating engineering drawings adhering to ASME Y14.5.
• Familiarity with the Product Design Process (PDP).
• Strong understanding of Computer-Aided Engineering (CAE) reports and results to iterate designs and ensure structural requirements are met.
• Adept in data processing and statistical analysis.
• Proficient in developing and modifying Design Failure Mode and Effect Analysis (DFMEA), Design Review Based on Failure Mode (DRBFM), and DVP&Rs.
• Effective communicator capable of presenting highly technical information to stakeholders and managing supplier communications.
• Knowledge of common automotive and industry standards.

Key Competencies

• Decision Making & Analysis: Makes sound decisions based on data-driven analysis, expertise, experience, and judgment; identifies root causes of problems.
• Continual Improvement: Focuses on producing high-quality products and sustainability while seeking incremental improvements in work processes and results.
• Takes Initiative: Exhibits drive for results and success, conveys urgency, and persists despite obstacles.
• Delivers Results: Achievement-oriented with a sense of urgency to reach goals on time or ahead of schedule.
• Assertiveness: Maintains position confidently when correct without unnecessary aggression or seeking approval.

Physical Requirements

• Prolonged periods sitting at a desk and working on a computer.
• Constant operation of a computer and other office equipment.
• Ability to adjust focus, especially due to concentration on a computer screen.
• May need to lift and carry up to 30 pounds and/or position the body to reach items on the floor or overhead.
• Occasional movement in industrial environments and on uneven terrain.
• Works in a temperature-controlled office environment, with occasional outdoor weather conditions and industrial environments.
• Moderately loud noise levels in the work environment.
• May require travel to and navigation of various sites.

Benefits

• Paid time off includes 3 weeks vacation, up to 72 hours sick leave, 15 holidays, and parental leave.
• 100% company-paid medical, dental, vision, short-term disability, long-term disability, and life insurance.
• Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.
• Company-provided 401K savings plan with immediately vested matching contributions.
• Voluntary benefits offerings.
• Tuition assistance.
• Employee Referral Program.
• Employee development and career growth opportunities.

About Us

American Battery Solutions Inc. (“ABS”) manufactures advanced batteries for commercial, fleet, and industrial on- and off-road vehicles. Headquartered in Lake Orion, Michigan, ABS operates facilities in Michigan and Ohio. In 2023, ABS was acquired by Komatsu, a global leader in construction, mining, forestry, and industrial heavy equipment, supporting Komatsu’s 2050 carbon neutrality goal. ABS continues to operate as an independent entity, serving Komatsu applications while expanding its core commercial, fleet, and industrial business.

ABS has assembled a world-class team of engineers with deep expertise in high-voltage, automotive-grade battery systems, covering concept development, prototyping, testing, validation, and high-volume production.

Location

The ABS Headquarters and Innovation Center is located in Orion Township, Michigan, a community dedicated to enhancing trails and pathways. Orion Township offers over 50 miles of trails, including the Polly Ann Trail, Paint Creek Trail, and Iron Belle Trail. Southeast Michigan provides diverse dining options, regional sporting events, and outdoor activities. ABS offers twice-weekly lunch trucks with a variety of meal options.