Director of Advanced Manufacturing

Job Title: Director of Advanced Manufacturing Location: Remote (with required on-site visits to Luling, Texas) Position Overview: We are seeking a highly skilled and experienced Director of Advanced Manufacturing to lead our efforts in implementing and scaling "lights-out" manufacturing processes. The ideal candidate will have a robust background in industrial automation, manufacturing systems, and process engineering, with a proven track record of launching and operating automated facilities. Key Responsibilities: Strategic Leadership: § Develop and execute the advanced manufacturing strategy aligned with company goals. § Lead the transformation towards "lights-out" manufacturing, ensuring minimal human intervention in production processes. Technology Implementation: § Oversee the selection, installation, and integration of advanced manufacturing technologies, including PLCs, robotics, machine vision, and industrial networks. § Manage MES, ERP integration, and real-time production data systems. Process Optimization: § Design and improve reliable, repeatable manufacturing processes with clearly defined operating limits. § Implement predictive and preventive maintenance programs to ensure equipment reliability. Project Management: § Lead cross-functional teams in the commissioning, validation, and ramp-up of new manufacturing processes and technologies. § Manage budgets, timelines, and vendor relationships for manufacturing projects. Safety and Compliance: § Ensure all manufacturing processes comply with safety and regulatory standards. § Implement industrial cybersecurity measures to protect OT networks and automated systems. Data Analytics: § Utilize OEE, downtime analysis, and quality monitoring to drive continuous improvement. § Implement computer vision and other data analytics tools for real-time defect detection and process optimization. Team Leadership: § Mentor and develop a team of manufacturing engineers and automation specialists. § Foster a culture of innovation, collaboration, and excellence in manufacturing operations. Qualifications: Bachelor's degree in Engineering, Industrial Engineering, Mechanical Engineering, or a related field; Master's degree preferred. 10+ years of experience in advanced manufacturing, with at least 5 years in a leadership role. Proven experience in launching and operating automated manufacturing facilities. Strong knowledge of industrial automation technologies, including robotics, machine vision, and PLCs. Experience with MES, ERP systems, and real-time data analytics. Excellent project management and leadership skills. Strong understanding of safety and regulatory compliance in manufacturing environments. Preferred Experience: Experience in high-hazard manufacturing environments (aerospace, defense, chemicals). Familiarity with digital twin simulation, generative design, and advanced process control (APC).