Director - Control, Instrumentation, and Diagnostics (CID) Systems
Thea Energy · Kearny, NJ · 1 mo ago
On-siteEngineering$185k–$280k/yrFull-time
About Thea Energy
Thea Energy is leveraging recent breakthroughs in stellarator physics and engineering to create a faster and simpler approach to commercializing fusion energy. The company is reinventing the stellarator using computer-controlled arrays of planar coils thereby replacing the intricate, complex modular magnets required in all other stellarator architectures. Thea Energy is on a mission to create a limitless source of zero emission energy for a sustainable future.
Key Responsibility Areas
- Lead and mentor a multi-disciplinary organization spanning control systems, instrumentation, diagnostics acquisition, embedded software, and real time integration, including hiring, performance management, career development, and team structure
- Establish engineering operating rhythm: planning, prioritization, technical reviews, staffing plans, and decision-making processes
- Set technical direction and ensure consistent engineering quality across requirements, architecture, implementation, verification, and documentation
- Own the Eos CID architecture, including functional, physical, communications, timing, and data flow boundaries across fast DAQ, supervisory control, PLC automation, safety interlocks, and diagnostics acquisition
- Lead technology selection for real time control, SCADA, networking, timing, and data management, and ensure consistency across integration protocols and data interfaces
- Own the technical interface to external vendors and collaborators providing controls hardware, diagnostics hardware, and instrumentation deliverables, including technical specifications, design reviews, and acceptance participation
- Oversee development and integration of the Eos control system across major subsystems, ensuring deterministic behavior, fault handling, and operational sequencing
- Own Safety and Interlock System philosophy, including safety class logic where required, participation in hazard analyses, and alignment to functional safety practices and standards
- Own instrumentation architecture across the facility: sensor selection, signal types, isolation strategy, signal conditioning, grounding, shielding, and segregation practices for noisy, high power environments
- Oversee diagnostic acquisition architecture end to end, from front end sensors and conditioning through digitizers, FPGA processing, data streaming, and archiving in support of plasma operations and feedback control
- Partner with systems engineering to translate device requirements into CID requirements, interface definitions, and verification plans
- Run evidence based technical gates and design reviews, with clear entry and exit criteria and configuration control
- Own delivery artifacts such as requirements, interface control documents, design packages, test plans, and acceptance evidence to support procurement, installation, and commissioning
- Maintain a strong safety culture including machine protection thinking, hazard analysis inputs, and design choices that support safe installation and operations
- Provide hands on leadership in lab and field environments, coordinating with technicians and test teams for build, wiring, installation support, and debug
Ideal Experience & Skillsets
- Bachelor's degree or higher in Electrical Engineering, Controls, Computer Science, Physics, or equivalent
- 10 or more years of relevant experience spanning two or more of the following: integrated control systems, industrial automation, fast data acquisition, instrumentation systems engineering, diagnostics acquisition, real time embedded software
- 5 or more years of engineering management experience leading multi team organizations, including hiring and performance leadership
- Demonstrated experience owning complex system development from architecture through prototype validation and integration
- Strong foundation in safety and high reliability engineering practices, including interlocks, alarms, fail safe design, and disciplined documentation
- Strong cross functional communication skills and experience driving technical decisions across physics, mechanical, electrical, safety, and program teams
- Exceptional work ethic and communication skills
- Experience delivering CID systems for fusion devices, accelerators, advanced nuclear, or other large scientific facilities with tight timing and data fidelity requirements
- Experience with EPICS or TANGO, and industrial integration protocols such as OPC UA, DDS, Modbus, and deterministic timing networks
- Experience with functional safety workflows and standards driven PLC systems engineering
- Experience with FPGA based acquisition and low latency streaming pipelines for real time feedback and machine protection
- Familiarity integrating AI and digital twin capabilities into supervisory control and operations workflows
- Control frameworks and integration: LabView, EPICS, TANGO, OPC UA, DDS, Modbus, TCP IP
- PLC platforms: Siemens TIA Portal, Beckhoff TwinCAT, Allen Bradley, Codesys, IEC 61131 3 practices
- Timing and synchronization: White Rabbit, IEEE 1588 PTP
- Data acquisition and diagnostics: PXIe digitizers, FPGA platforms, event and timestamping frameworks, data streaming infrastructure
- Embedded and middleware software: real time embedded Linux and real time operating systems, C and C++, distributed orchestration tooling
- Instrumentation design and documentation: AutoCAD Electrical, EPLAN, tag databases, input and output lists, cable schedules and loop diagrams
Requirements
- Ability to occasionally lift up to 50 lbs
- Ability to perform activities such as typing, standing, or sitting for extended periods of time
- Willingness to occasionally travel or work required nights/weekends/on-call
- Ability to work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, high voltage, high current, pressure systems, and cryogenics
Benefits
- Salary range $185,000-$280,000
- Comprehensive health benefits (e.g. medical/dental/vision)
- Employee equity stock options
- 20 days PTO