Customization Production Supervisor
Rocky Brands, Inc. · Columbus, OH · 3 wk ago
ProductFull-time
About the Role
This is a hands-on leadership role that combines technical printing expertise with employee supervision, operational oversight, equipment management, and continuous improvement initiatives in a fast-paced production environment. The Customization Production Supervisor oversees daily apparel customization operations, including Direct-to-Film (DTF) and related print production processes, ensuring customer orders are completed accurately, safely, efficiently, and on schedule.
Responsibilities
- Core Supervisor Duties:
- Supervise and lead employees, ensuring the team meets operational expectations.
- Interview, hire, train, and support ongoing skill development.
- Ensure compliance with company policies and legal requirements.
- Plan, organize, and monitor individual and team performance, documenting progress or identified development needs.
- Maintain accurate records and ensure operational documentation is complete.
- Communicate effectively with employees, leadership, and cross-functional partners.
- Foster a positive, inclusive, and safe work environment.
- Lead continuous improvement in processes and team operations.
- Production Operations:
- Oversee daily customization production activities, including production scheduling, workflow coordination, job prioritization, and labor allocation.
- Operate, maintain, and troubleshoot DTF printers and related customization equipment including heat presses, curing systems, and finishing equipment.
- Monitor production output to ensure efficiency, accuracy, quality, and on-time shipment of customer orders.
- Review production schedules and coordinate with customer service, sales, warehouse, and distribution teams to meet operational deadlines.
- Prepare and manage print files including artwork review, color calibration, layout adjustments, sizing, and print setup.
- Ensure proper machine setup, maintenance, and cleaning procedures are consistently followed.
- Coordinate equipment repairs and preventative maintenance to minimize production downtime.
- Support production planning initiatives to improve throughput, turnaround times, and operational efficiency.
- Quality Assurance:
- Inspect finished products for print quality, alignment, color accuracy, adhesion, placement, and overall durability.
- Implement and maintain quality control standards throughout all stages of the customization process.
- Identify and resolve production defects, print inconsistencies, and rework issues promptly.
- Ensure customer specifications and branding requirements are consistently met.
- Monitor quality metrics and recommend corrective actions or process improvements.
- Inventory & Materials Management:
- Monitor inventory levels for inks, films, powders, apparel blanks, packaging materials, and production supplies.
- Ensure accurate material usage and inventory control procedures are followed.
- Assist with ordering, receiving, and tracking customization production supplies.
- Minimize material waste and identify cost-saving opportunities within the production process.
- Maintain organized workstations and efficient production flow throughout the department.
- Process Improvement:
- Identify opportunities to improve productivity, workflow efficiency, print quality, and turnaround times.
- Recommend and implement process improvements, equipment upgrades, and operational best practices.
- Assist leadership with developing standardized operating procedures and training documentation.
- Support continuous improvement initiatives focused on safety, quality, and operational excellence.
- Production KPI Ownership:
- On-Time Shipment %
- Rework %
- Scrap %
- Machine Uptime
- Capacity Planning
- Forecast labor requirements
- Balance workloads
- Production forecasting
- Artwork Approval Process:
- Verify customer artwork
- Maintain logo library and inventory
- Approve production proofs
- Coordinate artwork revisions
- Ensure branding compliance
- Cost Control:
- Ink consumption
- Film usage
- Powder usage
- Waste reduction
- Labor efficiency
- Machine utilization
- Safety & Compliance:
- Ensure compliance with company policies, operational standards, and workplace safety procedures.
- Maintain a clean, organized, and safe production environment.
- Promote proper handling and usage of printing equipment, chemicals, inks, and materials.
- Support compliance with environmental, safety, and operational regulations as applicable.
- Administrative:
- Utilize Microsoft Office Suite (Outlook, Word, Excel, PowerPoint) to prepare documents, manage schedules, create reports, organize data, and support daily departmental operations.
- Maintain effective email communication by responding promptly to internal and external inquiries.
- Attend meetings (in-person or via Microsoft Teams), prepare and share documentation as needed.
- Create, update, and maintain records, spreadsheets, databases, reports, and other office documentation.
- Communicate professionally with coworkers, leaders, customers, and visitors, both verbally and in writing.
- Support teamwork by participating in shared projects and contributing to a respectful, collaborative workplace culture.
Requirements
- High school diploma or equivalent required.
- Minimum 2-5 years of experience in production, printing, customization, apparel decoration, or related manufacturing environment.
- Previous leadership, supervisory, or team lead experience preferred.
- Experience operating DTF printers, digital printers, heat transfer equipment, screen print equipment, or similar production machinery strongly preferred.
- Strong understanding of color management, print setup, artwork preparation, and production workflow processes.
- Working knowledge of RIP software, graphic file preparation, and print production systems.
- Strong troubleshooting and problem-solving skills.
- Effective communication, leadership, organizational, and time-management skills.
- Ability to manage multiple priorities and deadlines in a fast-paced environment.
- Proficiency with Microsoft Office Suite.
Preferred Qualifications
- Associate or bachelor’s degree in Production Management, Graphic Design, Manufacturing, Business, or related field.
- Experience with Adobe Illustrator, Photoshop, CADlink, or similar graphic design and RIP software.
- Experience within apparel customization, branded merchandise, promotional products, or industrial print production environments.
- Lean manufacturing or continuous improvement experience.
Working Conditions
This position operates within a fast-paced production and manufacturing environment. Work is performed with material-handling equipment and there is frequent interaction with production equipment, inks, heat presses, and customization machinery.
- Noise levels range from moderate to loud depending on operational activity.
- Employees may work in areas with concrete floors, high-traffic zones, and variable lighting.
- Employees are expected to maintain a clean, safe workspace and follow all company safety policies and operational procedures.
Physical Requirements
- Ability to stand and move throughout the production area for extended periods of time.
- Ability to lift, carry, push, or pull up to 50 pounds occasionally.
- Ability to perform repetitive motions including bending, reaching, and handling production materials.
- Ability to work safely in a production environment with varying temperatures, noise levels, and equipment exposure.
- Visual ability to inspect print quality, alignment, and color accuracy.