Controls Engineering Specialist (LAP)
Ford Motor Company · Louisville, KY · 3 wk ago
On-siteEngineering$84k–$141k/yrFull-time
Lead problem-solving efforts to assist plants and implementation teams in resolving tooling, equipment, and conveyor performance issues and downtime.
Responsibilities
- Coordinate resources to identify root causes and fixes, manage and break down problems into actionable items for validation
- Determine proper validation methods
- Handle setup and maintenance of industrial bar code printers
- Design and implement vision control systems; familiarity with various vision cameras and their programming software
- Continuously evaluate equipment for quality and delivery improvements
- Use FIS plant monitoring software to review equipment cycle times and follow up on project installations
- Reprogram equipment for engineering changes and improvements
- Update program backups for machinery and automation
- Program new installations of automation, machinery, material handling, and robots
- Review risk assessments and evaluate equipment safety as part of a team
- Assist in training manufacturing personnel and plant electricians
- Read and modify electrical prints and schematics using AutoCAD
- Maintain familiarity with OA, CPN/MPN networks, and communication protocols for wired and wireless networks
- Manage installation and maintenance of virus protection software for controls network PCs
- Perform PC backup disc images and install communication, firmware, and controls software
- Work overtime and weekends as needed
Requirements
- High school diploma or GED
- 2 or more years of Controls Engineering experience (internship and co-op experience considered)
- 5x8 schedule (days/nights), with flexibility to work additional hours/shifts as needed
Qualifications
- Bachelor’s Degree (preferred)
- Electrical background (electrician or technician preferred)
- Familiarity with PLC/CNC (Siemens/Allen-Bradley), VFD, Servo, Profinet, ABB, and FANUC Robots
- Solid understanding of laser burning
- Demonstrated ability to read blueprints, modify electrical schematics, and use AutoCAD
- Validated ability to troubleshoot equipment and continuously evaluate for process improvements
- Experience with conveyor system programming and overhead gantry
- Solid understanding of networking, including DH+, Ethernet, and remote I/O
- Lean Manufacturing and Six Sigma experience
- Experience with Lean Tools: 5S, Kanban, Poka-Yoke, Value Stream Mapping
- Understanding of 8D, FMEA, and DMAIC processes
- Familiarity with TQM and Kaizen methods
- One or more years of experience with MS Office (Word/Excel/PowerPoint/Outlook)
- Knowledge of simulation modeling and visual factory management (preferred)
Benefits
- Immediate medical, dental, and prescription drug coverage
- Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare, and more
- Family-building benefits, including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members, and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- Generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time
Pay
- Salary Grade 7: $84,480–$141,360
- Salary Grade 8: $96,720–$162,120
Visa sponsorship is not available for this position. Candidates must be legally authorized to work in the United States.