Controls Engineer - Weekday Day Shift

Controls Engineer

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Responsibilities

• Maintain accurate records and documentation of system downtime, incidents, and corrective actions to support continuous improvement across engineering and process teams.
• Collaborate cross-functionally with Engineering and Operations to ensure effective communication, seamless issue resolution, and alignment on process improvements.
• Troubleshoot and resolve technical issues in fast-paced production environments, ensuring minimal disruption and timely restoration of service.
• Conduct root cause analysis (RCA) to investigate recurring problems, identify underlying causes, and assist in implementing preventive measures to avoid future incidents.
• Monitor system performance and health to proactively identify, assess, and escalate potential issues before they impact production operations.

Requirements

• 3+ years of experience in designing, developing, commissioning, and troubleshooting hardware and software for industrial control systems
• Bachelor’s degree in Electrical, Mechanical, or Robotics Engineering – or equivalent hands-on experience
• Proficiency with modern control systems, including motion control (single- and multi-axis), industrial safety systems, HMIs, process monitoring, and industrial networking
• Understanding of Networking in an Industrial Controls setting, Industrial Controls Safety requirements, Industrial Fieldbus Networks such as Powerlink, TwinCat, Ethernet/IP, 24v DC and AC Electrical Systems, High Voltage Drives and Motor Systems, and Industrial Sensing Solutions
• Demonstrated proficiency in at least three IEC 61131-3 programming languages (preferably Structured Text and Sequential Function Chart)
• Ability to read and troubleshoot PLC code and read and interpret electrical schematics
• Hands-on experience with automation platforms like B&R (preferred), Beckhoff, or similar
• Experience with additive manufacturing (e.g., Powder Bed Fusion (PBF), Directed Energy Deposition (DED), or Direct Metal Laser Sintering (DMLS).
• Comfortable using version control software like GitHub in multi-developer environments.
• Experience with a wide range of industrial sensors and actuators, and the ability to recommend/select components for specific applications.
• Demonstrated experience tuning closed-loop systems to control variables such as position, pressure, flow, and temperature.
• Strong documentation skills, including root cause analysis, software design specs, and Engineering Change Orders (ECOs).
• Familiarity with Quality Management Systems (QMS) and commissioning-related protocols such as FAT, SACT, IQ, and MMP.

Qualifications

• 3+ years of experience in designing, developing, commissioning, and troubleshooting hardware and software for industrial control systems
• Bachelor’s degree in Electrical, Mechanical, or Robotics Engineering – or equivalent hands-on experience
• Proficiency with modern control systems, including motion control (single- and multi-axis), industrial safety systems, HMIs, process monitoring, and industrial networking
• Understanding of Networking in an Industrial Controls setting, Industrial Controls Safety requirements, Industrial Fieldbus Networks such as Powerlink, TwinCat, Ethernet/IP, 24v DC and AC Electrical Systems, High Voltage Drives and Motor Systems, and Industrial Sensing Solutions
• Demonstrated proficiency in at least three IEC 61131-3 programming languages (preferably Structured Text and Sequential Function Chart)
• Ability to read and troubleshoot PLC code and read and interpret electrical schematics
• Hands-on experience with automation platforms like B&R (preferred), Beckhoff, or similar
• Experience with additive manufacturing (e.g., Powder Bed Fusion (PBF), Directed Energy Deposition (DED), or Direct Metal Laser Sintering (DMLS).
• Comfortable using version control software like GitHub in multi-developer environments.
• Experience with a wide range of industrial sensors and actuators, and the ability to recommend/select components for specific applications.
• Demonstrated experience tuning closed-loop systems to control variables such as position, pressure, flow, and temperature.
• Strong documentation skills, including root cause analysis, software design specs, and Engineering Change Orders (ECOs).
• Familiarity with Quality Management Systems (QMS) and commissioning-related protocols such as FAT, SACT, IQ, and MMP.

Skills

• Proficiency with modern control systems, including motion control (single- and multi-axis), industrial safety systems, HMIs, process monitoring, and industrial networking
• Understanding of Networking in an Industrial Controls setting, Industrial Controls Safety requirements, Industrial Fieldbus Networks such as Powerlink, TwinCat, Ethernet/IP, 24v DC and AC Electrical Systems, High Voltage Drives and Motor Systems, and Industrial Sensing Solutions
• Demonstrated proficiency in at least three IEC 61131-3 programming languages (preferably Structured Text and Sequential Function Chart)
• Ability to read and troubleshoot PLC code and read and interpret electrical schematics
• Hands-on experience with automation platforms like B&R (preferred), Beckhoff, or similar
• Experience with additive manufacturing (e.g., Powder Bed Fusion (PBF), Directed Energy Deposition (DED), or Direct Metal Laser Sintering (DMLS).
• Comfortable using version control software like GitHub in multi-developer environments.
• Experience with a wide range of industrial sensors and actuators, and the ability to recommend/select components for specific applications.
• Demonstrated experience tuning closed-loop systems to control variables such as position, pressure, flow, and temperature.
• Strong documentation skills, including root cause analysis, software design specs, and Engineering Change Orders (ECOs).
• Familiarity with Quality Management Systems (QMS) and commissioning-related protocols such as FAT, SACT, IQ, and MMP.

Benefits

• Comprehensive benefits including medical, dental, vision, and life insurance
• Generous paid time off
• A 401(k) plan with company match

Pay

• The annual base salary range for this position is $84,800 to $116,600.

Schedule

VulcanForms is a 24/7/365 operation. This shift covers Monday-Wednesday, and every other Thursday.

Contact

VulcanForms is located in Devens, MA. For more information about this opportunity, please contact [Contact Information].

Equal Opportunity Employer

VulcanForms is committed to providing equal employment opportunities to all individuals regardless of race, color, religion, national origin, sex, sexual orientation, gender identity, age, disability, or veteran status. We will consider for employment qualified applicants with criminal histories consistent with applicable laws.