Control Plan Lead, Cell Global Quality

About the Role

Battery Cells are the common denominator for every Tesla product. Our product requirements demand ground-up cell architectures with state-of-the-art performance, manufactured at volumes that are orders of magnitude higher than the products they power. Our environment is fast-paced and incredibly exciting. Tesla moves quickly, so being passionate and self-motivated to push your limits is critical. Our team works alongside engineering groups across various disciplines, requiring strong communication skills and a team-first mentality. You will work alongside seasoned industry experts, high aptitude recent graduates, and people from every stage in between. We are seeking a highly motivated Control Plan Lead to lead the Tesla Cell Control Plan program.

Responsibilities

• Own the Control Plan program across all global Tesla Cell Manufacturing factories/sites
• Lead Control Plan development from initial DFMEA for new designs through to sustaining Control Plans in high-volume production, ensuring strong alignment with PFDs, FMEAs, special/critical characteristics, control methods, measurement systems, and reaction plans
• Improve all elements of the Control Plan system from business strategy to day-to-day activities (including keeping them as living documents updated with process changes, data, and lessons learned)
• Establish KPIs to track implementation, effectiveness of controls (e.g., process capability, defect reduction), drive continuous improvement, and report progress to Sr/Exec leadership
• Define and propose process and quality control enhancement projects for all levels of the organization, including working with factory teams to drive/implement solutions on the manufacturing floor (e.g., improved inspection, error-proofing, SPC)
• Ensure universal adoption of best practices across the cell ecosystem, incorporating lessons learned for each iteration of design and process
• Lead and facilitate cross-functional Control Plan development/review meetings with design, quality, manufacturing, materials, and process engineering teams
• Mentor, upskill, and develop the Quality Engineering team to support each geographical location
• Support related APQP/PPAP deliverables and audit Control Plans for completeness and effectiveness

Qualifications

• 10+ years of experience in a manufacturing environment
• Degree in a technical discipline or equivalent experience
• Proven track record of developing/implementing robust Control Plans and process controls with tangible results (e.g., improved capability, reduced variation/defects)
• Experience working with lithium-ion cells or high-reliability products like medical devices or aerospace is preferred

Skills

• Strong interpersonal skills, with the ability to convince stakeholders of the value of structured process controls
• Exceptional verbal, written, and presentation skills with demonstrated ability to communicate effectively across levels and functions
• Experience working with well-established quality standards (e.g., ISO, ASTM, AIAG Control Plan/APQP, IATF 16949). Knowledge of related tools such as PFMEA, SPC, and MSA preferred
• Passion for systematic problem-solving using systems
• Detail-oriented, with the ability to effectively handle multiple priorities and perform under high pressure
• Fluent with common MS office programs (Word, Excel, PowerPoint)

Benefits

• Medical plans with options and $0 payroll deduction
• Family-building, fertility, adoption, and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans with $0 paycheck contribution
• Company Paid Health Savings Accounts (HSA) Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, Short-term and long-term disability insurance (90-day waiting period)
• Employee Assistance Program
• Sick and Vacation time, and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits including critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program
• Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)