Composite Technician

Saildrone is a maritime defense company and the global leader in autonomous unmanned surface vehicles (USVs). With more ocean miles and real-world operational experience than any USV manufacturer or operator, Saildrone maintains active, combat-deployed systems supporting national security and force projection around the world, 24/7/365. Saildrone’s manufacturing and R&D headquarters are located in Alameda, CA, with business development and sales operations in Washington, DC, and deployment hubs in Europe and the Middle East.

About the role

Saildrone is seeking a Composites Technician to join our Production team. Reporting to the Composites Manufacturing Lead, you will play a critical role in building high-performance composite structures for Saildrone’s uncrewed surface vehicles (USVs). You will help translate engineering designs into reliable, production-ready hardware that meets quality, safety, and performance standards. We are looking for a skilled manufacturing professional who takes pride in craftsmanship, executes with precision, and thrives in a fast-paced production environment.

The Team

The Composites team is responsible for designing, building, and continuously improving Saildrone’s autonomous maritime platforms. We focus on delivering durable, scalable composite structures that enable reliable global operations across defense, security, and commercial missions. Working closely with Engineering, Manufacturing, and Quality teams, this group ensures that composite components meet demanding operational requirements in harsh maritime environments.

Responsibilities

• Composite Fabrication: Manufacture high-performance composite parts using prepreg, infusion, and wet/vacuum bag lamination to achieve design specifications and production targets.
• Technical Interpretation: Interpret and execute against engineering drawings and ply books, ensuring all components meet strict dimensional and structural requirements.
• Chemical & Material Handling: Be accountable for the precise mixing and application of epoxy resins, fairing compounds, and industrial coatings, maintaining the highest standards for chemical safety and material traceability.
• Tooling & Mold Support: Carry out moldmaking and toolmaking activities to support R&D prototypes, including the use of CNC ply cutters and specialized shop equipment.
• Quality Inspection & Rework: Monitor for laminating defects (voids, delamination, bridging), taking action to rework and fair surfaces to ensure adherence to cosmetic and structural quality standards.
• Rigging & Shop Operations: Work closely with the Production Lead to manage heavy material moves, including rigging and lifting operations for large-scale hull and wing components.
• Workplace Discipline (5S): Adhere to established SOPs and safety protocols while maintaining an organized, clean-room environment to prevent material contamination.

Requirements

• High school diploma or equivalent.
• 1+ years of experience in composites manufacturing, boatbuilding, aerospace, automotive, or related industries.
• Hands-on experience with prepreg, infusion, and wet/vacuum bag lamination techniques.
• Proficiency in mixing and applying epoxy resins, fairing compounds, and industrial coatings.
• Ability to read and interpret technical drawings and work instructions.
• Comfortable working independently or as part of a team in a production environment.
• Proficiency with hand and power tools used in composite fabrication.
• Ability to work in physically demanding environments and safely use required PPE.

Physical Requirements

• Physical Strength & Agility: Ability to lift/move up to 50 lbs and maintain physical activity (bending, kneeling, standing) throughout a full shift.
• Manual Precision: High manual dexterity and visual acuity for the safe, prolonged operation of power tools and precision assembly.
• Environmental Adaptability: Comfort working in challenging settings, including confined spaces, heights, or proximity to water.
• Safety & PPE: Ability to work around industrial materials (dust, fumes, adhesives) while strictly adhering to PPE requirements, including respirators and eye/ear protection.

Pay

Base salary range: $30.24—$41.88 USD

Benefits

• Generous Time Off: Competitive Paid Time Off (PTO) accrual plus a robust annual holiday schedule and paid sick leave.
• Comprehensive Health Coverage: Premium, multi-tier Medical, Dental, and Vision plans with significant company contributions for employees and dependents.
• Shared Ownership in the Mission: Equity grants as part of compensation, allowing participation in long-term value creation.
• Retirement Savings: Access to a 401(k) retirement plan with flexible pre-tax and Roth payroll contribution options.
• Investment in Your Growth: Annual professional development reimbursement program.
• Relocation Support: Relocation assistance for eligible roles.