Composite Research Engineer

For questions regarding this position, please contact: Cambrie Monfort at 406-994-6072 or cambrie.monfort@montana.edu.

About the Role

The Department of Mechanical & Industrial Engineering at Montana State University invites applications for a full-time Composite Research Engineer to develop processing methods for stretch broken carbon fiber and create carbon fiber parts, components, and prototypes. This role is part of a technical team executing a sizeable DOD contract to advance stretch broken carbon fiber for military rotorcraft. The successful candidate will lead development efforts, mentor students, and contribute to MSU’s mission while working with a diverse team.

Responsibilities

• Develop and optimize processing methods for stretch broken carbon fiber products using composites manufacturing techniques (hand layup, fiber placement, automated forming, autoclave curing, RTM, bonding, etc.).
• Manufacture development prototypes and samples, including measuring, cutting, and assembling carbon fiber materials.
• Monitor, document, and maintain manufacturing processes in a clean and safe working environment.
• Operate carbon fiber processing machines, ovens, and autoclaves; oversee maintenance and repairs of autoclave equipment.
• Perform tests on research samples and design/develop hardware to support stretch breaking, forming, and testing tasks.
• Commission and manage the Stretch Broken Carbon Fiber (SBCF) pilot plant, including the BC3 head, Litzler filmer, CDI machine, and Bobcat machine.
• Manufacture SBCF materials using MSU’s SB2, BC3, or other stretch breaking machines.
• Lead troubleshooting efforts on the BC3 machine to resolve manufacturing issues.
• Manage inventory and supply chain for complex parts manufacturing.
• Assist in developing knowledge management systems and coordinate material testing across undergraduate, graduate, and faculty/professional staff.
• Supervise additional operators, develop training materials, and build core competence in SBCF among MSU personnel.
• Determine optimal stretch breaking techniques and execute autoclave/other processes for part manufacture.
• Define and execute test plans to determine material properties of stretch broken fibers.
• Assist in identifying suitable applications for stretch broken carbon fiber and manufacture prototypes to demonstrate its benefits.

Requirements

• Bachelor’s Degree in Aerospace or Mechanical Engineering.
• Minimum of 5 years of experience in a relevant composites manufacturing environment.
• Experience operating stretch breaking equipment and proficiency in basic strength of materials design and analysis.
• Familiarity with composite manufacturing processes, including bagging, hand layup, autoclave curing, fiber placement, and automated forming methods.
• Effective written and oral communication skills for conveying complex ideas to diverse audiences.
• Flexibility to take on varied tasks to meet contract goals.

Preferred Qualifications

• Laminate analysis training and experience.
• Tooling design and manufacture experience.
• Proficiency in CAD design, including SolidWorks.
• Demonstrated ability to collaborate with diverse team members within and outside engineering disciplines.

Skills and Attributes

• Hands-on approach with a willingness to work directly on tasks alongside team members.
• Strong composites background with a broad understanding of manufacturing fundamentals.
• Creative, out-of-the-box thinker who innovates on standard processes.
• Highly flexible, collaborative, and open to incorporating team input for complex problem-solving.
• Ability to establish and maintain positive working relationships with colleagues, students, and industry partners.

Physical Demands

Work is predominantly performed in an office and laboratory setting. The role requires performing essential duties with or without reasonable accommodations.

Pay

Starting at $60,000 annually, commensurate with experience, education, and qualifications.

Benefits

This is a benefits-eligible, full-time (1.0 FTE) position.