Composite Development Technician, all levels

Rocket Lab is an end-to-end space company delivering responsive launch services, complete spacecraft design and manufacturing, payloads, satellite components, and more – all with the goal of opening access to space. Our rockets and satellites enable scientific exploration, Earth observation, climate change mitigation, national security, and new technology demonstrations. We launch frequently, deliver over 230 satellites to orbit, and are developing Neutron, a reusable medium-lift launch vehicle for larger constellation deployment. Our Space Systems business designs satellites and components for NASA missions to the Moon and Mars, including parts used on the James Webb Space Telescope.

About the role

Composite Development Technicians will work at Rocket Lab's Space Structures Complex in Middle River, MD, focusing on composite process development, complex laminates, bonded joints, and advanced composite repairs. This role supports the build and assembly of composite components for the Neutron Launch Vehicle, including critical repairs, modifications, and upgrades to improve launch vehicle performance.

Responsibilities

• Collaborate with manufacturing engineering to develop advanced processes for complex laminates, bonded joints, and large structural assemblies.
• Develop techniques to streamline assembly, including setup, bonding, and fastener applications.
• Perform composite layup of highly complex laminates, ensuring accurate placement of plies, inserts, honeycomb core, and other materials.
• Apply advanced measurement techniques to maintain proper reference points and drawing datum structure, including documentation for rework or repairs.
• Integrate mechanical hardware with high precision, including fastener up-sizing and precision drilling through carbon fiber and multi-material stacks.
• Execute standard composite and integration techniques as required in aerospace and space industries.
• Support other Rocket Lab products locally or travel as needed.

Requirements

• High School Diploma or GED.
• Experience using various hand and power tools.
• Ability to stand and walk for entire shift (8+ hours) on varied surfaces.
• Climb ladders and work at elevated heights, in small spaces, awkward positions, or tight areas.
• Perform repetitive motions including bending, twisting, reaching, grasping, pushing, pulling, and stooping.
• Use hands with precision to handle, control, and operate tools and equipment.
• Lift, carry, push, and pull materials and equipment up to 25 lbs.
• Work in environments with noise, temperature variations, and moving machinery.
• Flexibility to work extended hours, weekends, and varied shifts as needed.

Qualifications

Composite Development Technician I:

• Experience in composite component R&D, military equipment composite repair, and maintenance (military or civilian).

Composite Development Technician II:

• 2+ years of experience in composite component R&D, military equipment composite repair, and maintenance (military or civilian).

Composite Development Technician III:

• 5+ years of experience in composite component R&D, military equipment composite repair, and maintenance (military or civilian).

Senior Composite Development Technician:

• 8+ years of experience in composite component R&D, military equipment composite repair, and maintenance (military or civilian).

Skills

Nice-to-have qualifications:

• Experience in core bond and splicing.
• Broad industry manufacturing experience from previous roles.
• 5+ years of composite experience.
• Advanced prepreg manufacturing knowledge.
• Resin infusion knowledge.

Benefits

• Company equity and stock purchase plan.
• Top-tier medical HMO, PPO, and 100% company-sponsored medical HSA plan option.
• Dental and vision coverage.
• 3 weeks paid vacation and 5 days sick leave per year.
• 11 paid holidays per year.
• Flexible spending and dependent care savings accounts.
• Paid parental leave.
• Disability and life insurance.
• 401(k) retirement plan with company match.
• Discounted employee stock purchase program.
• Free snacks and drinks onsite.

Pay

Base pay range: $27 – $50 USD per hour. Level and base salary are determined based on job-related knowledge, skills, education, and experience.