Cold Forming A Operator - Day Shift

About the role

PennEngineering is seeking a motivated individual to join our Manufacturing Team as a Cold Forming A Operator. In this role, you will collaborate with teams that create impactful products while working in an inclusive environment that values diversity, equity, and professional growth.

Responsibilities

• Set up and operate cold forming machines to forge parts from wire stock.
• Troubleshoot machine and part issues using knowledge of upsetting, backward and forward extrusion, and piercing to produce parts to print.
• Receive general direction from team leaders and work from set up sheets, detailed machine parts drawings, machine manuals, specifications, tool charts, and instructions.
• Troubleshoot, replace worn and broken tooling and parts; diagnose and repair machine malfunctions; reset tooling; gauge work; and make all necessary machine adjustments to produce parts within specifications.
• Wire up machines, troubleshoot transfer, and follow progression pieces to make product.
• Inspect parts to verify correct dimensions against drawing specifications using various measurement devices.
• Diagnose and adjust machines to reduce downtime and maximize productivity.
• Communicate with operators to exchange relevant information about the work.
• Detect and report faulty machine operation, defective material, equipment issues, drawing discrepancies, and other conditions to leadership.
• Participate in continuous improvement activities, including the Dynamite Idea program, reporting near misses, and 6S initiatives.
• Install new setups of machine tooling to operate automatic cold former machines at specified feeds and speeds to produce quality work.
• Make test runs of new pieces, inspect and verify dimensions against drawing specifications, and tag containers for product traceability.
• Verify correct raw material is used to produce product and complete required paperwork such as routers, check sheets, SPC charts, and non-conformance reports.
• Find, understand, and utilize control plans to ensure product quality; follow department procedures on computer.
• Segregate, document, and control non-conforming product; inspect parts from every pan to verify product acceptance prior to dumping into larger containers following the 2-pan inspection system.
• Log on and off time and attendance systems properly; set process monitors to proper limits to ensure proper machine operation.
• Ensure daily preventative maintenance is performed; move product, scrap, and slugs to proper areas; keep work area organized and clean.
• Verify all gauges are calibrated prior to use; participate in daily stretching activities, team meetings, and work well with team members.
• Observe all safety regulations in all duties and perform other tasks as required.

Requirements

• High school diploma or equivalent.
• 4+ years of cold forming experience.
• Mechanical ability and proficiency with micrometers, calipers, comparators, gauges, and hand tools.
• Ability to read and understand blueprints.
• Must be able to safely lift 50 lbs. for extended periods during a shift.
• Ability to stand for prolonged periods (up to 10 hours a day).
• Visual acuity and clear communication skills.

Benefits

• Medical, dental, and vision insurance (employer paid).
• Parental leave.
• 401k with employer match.
• Paid time off and holidays.
• Tuition reimbursement.
• Paid on-the-job training.
• Performance incentive bonuses.
• Community volunteering opportunities.
• Talent referral bonus program.
• Employee-centric culture with 1st and 2nd shift opportunities.
• Air-conditioned work environment and onsite gym.