Coating Sew-On Operator

About the role

The purpose of the Coating Sew‑On Operator is to sew greige rolls together, ensuring continuous operation of the coater. Seams must be trimmed straight with as little waste as possible, patterns aligned, and seams tightly stitched, while inspecting carpet and recording any visible defects in the computer comments for each greige roll.

Responsibilities

• Obtain the schedule for the day and match each roll sewn into the schedule.
• Ensure rolls are sewn on in the correct order.
• Attach flags to rolls as necessary to identify upcoming product changes.
• Monitor J‑boxes for carpet level and maintain sufficient carpet to ensure continuous operation.
• Keep carpet aligned properly and adjust tension as needed.
• Maintain a clean area around the sew‑on station.
• Assist in thread‑up of the coater and in start‑up, shut‑down, or change‑overs.
• Communicate any issues to the supervisor/lead immediately.

Performance Expectations

• Lifting cores and buckets weighing approximately 30 lb about 80 times per shift.
• Standing for roughly 80 % of the shift.
• Reaching for cores 40–100 times per shift.
• Stooping 15–30 times per shift for intervals of 1–2 minutes.
• Bending for cores 25–30 times per shift.
• Occasional climbing of stairs and ladders.
• Ability to use scissors.

Requirements

• High school diploma or equivalent preferred.
• Ability to read and write effectively.
• Basic math skills.
• Computer knowledge or data‑entry skills are required.

Additional Requirements

• Overtime may be required on occasion.
• All accidents/incidents must be reported immediately.
• Perform any other duties as required by management.
• Wear safety equipment when required and follow all safety requirements.
• Report any safety, quality, or production issues while performing the job.
• Responsible for safety, quality, and productivity of output.