Chemical Process Engineering Manager
Graver Technologies, LLC · Newark, NJ · 1 mo ago
EngineeringFull-time
Position Summary
Responsible for plant equipment and processes used in the manufacturing of chemicals and products: petrochemical, detergents, cement and paper, etc. Manages and leads a team of chemical engineers.
Key Responsibilities
Process Engineering & Technical Leadership
- Lead process engineering initiatives to improve manufacturing efficiency, product quality, throughput, and operational reliability.
- Serve as the site technical expert for Ion Exchange chemistry, resin processing, and related chemical manufacturing processes.
- Troubleshoot complex chemistry and process issues impacting production, quality, and customer requirements.
- Lead process scale-up initiatives for new products, process transfers, and production expansion projects.
- Develop and optimize process parameters, standard work, and operating procedures.
- Identify and implement opportunities to increase plant capacity, reduce waste, and improve process flow.
- Partner with Operations, Quality, and R&D teams to support product development, process improvements, and technical investigations.
Engineering & Capital Projects
- Lead planning, justification, and execution of capital projects to support plant growth, modernization, and operational efficiency.
- Manage engineering design, contractor coordination, equipment selection, installation, and commissioning activities.
- Support facility infrastructure improvements, utilities optimization, and equipment upgrades.
- Monitor capital budgets, project timelines, and expenditures to ensure successful project completion.
Maintenance Oversight & Reliability
- Provide strategic oversight for plant maintenance and reliability through the Engineering Supervisor/Plant Engineer.
- Establish reliability improvement initiatives to minimize downtime and improve equipment performance.
- Review preventative and predictive maintenance programs for effectiveness.
- Support root cause analysis of equipment failures and implementation of corrective actions.
- Ensure maintenance systems, spare parts management, and contractor support align with business needs.
Continuous Improvement & Operational Excellence
- Lead operational excellence initiatives to improve throughput, efficiency, yield, and overall manufacturing performance.
- Identify process bottlenecks, reduce waste, and implement sustainable solutions to improve safety, quality, cost, and delivery metrics.
- Drive process standardization, KPI development, and data-driven decision making across engineering and operations.
- Evaluate and implement automation, process improvements, and technology upgrades to support plant growth and scalability.
Safety & Compliance
- Promote and lead a strong safety culture throughout engineering and operations.
- Ensure compliance with OSHA, EPA, and company safety/environmental standards.
- Support Process Safety Management initiatives where applicable.
- Participate in incident investigations, corrective actions, and risk reduction efforts.
Qualifications
Education
- Bachelor’s degree in chemical engineering required.
- Master’s degree a plus.
Experience
- Minimum 8–12 years of engineering experience in chemical manufacturing, water treatment, or related industrial environment.
- Minimum 5 years in engineering leadership or plant engineering management role.
- Strong experience with Ion Exchange systems, water treatment processes, resin manufacturing, or chemical processing strongly preferred.
- Experience scaling manufacturing processes and increasing plant capacity.
- Demonstrated success managing capital projects and process improvement initiatives.
- Leverage Manufacturing / Continuous Improvement experience required.
Skills & Competencies
- Strong technical troubleshooting and analytical skills.
- Advanced understanding of chemistry, process engineering, and manufacturing systems.
- Project management and capital planning experience.
- Leadership and team development capabilities.
- Excellent communication and cross-functional collaboration skills.
- Proficiency in Microsoft Office and CMMS/ERP systems preferred.
Additional Requirements
Ability to support a 24/7 manufacturing environment as needed.
- Availability for off-hours support during critical plant issues, shutdowns, or project implementations.