Chemical Engineer
PIP Global Safety · Philadelphia, PA · 4 days ago
Information TechnologyFull-time
Job Responsibilities
- Own and optimize core processing operations involving elastomers, including mixing and compounding, dipping and curing.
- Establish and maintain critical process parameters (temperature profiles, cycle times, viscosity control, cure conditions).
- Maintain process capability and drive improvements in yield, throughput, and cost efficiency.
- Scale-up and process transfer formulations from lab to production.
- Define process windows and operating envelopes for new materials.
- Lead plant trials, validation runs, and process qualification activities.
- Ensure repeatability and robustness of new product introductions.
- Investigate and resolve process-related issues (e.g., defects, variability, scrap).
- Conduct root cause analysis using structured problem-solving methodologies (e.g., DMAIC, 5-Why).
- Support production teams in real-time troubleshooting and process adjustments.
- Support the development, implementation, and continuous improvement of chemical safety standards, ensuring regulatory compliance and alignment with site operations.
- Ensure processes consistently meet product specifications and applicable standards (ASTM/IEC for electrical PPE).
- Support internal and external audits related to manufacturing processes.
- Collaborate with Quality to analyze trends and drive defect reduction.
- Lead and support initiatives to improve process efficiency, cycle time, and yield.
- Lead root cause analysis and resolve complex, non-routine process and quality issues to ensure stable, efficient operations.
- Utilize Lean Manufacturing and Six Sigma principles to drive measurable improvements.
Requirements
- Bachelor’s degree in Chemical Engineering or related field.
- 5+ years of experience in chemical or elastomer manufacturing environments.
- Strong experience with process engineering in a production setting, scale-up and process validation.
- Prior experience in elastomers or rubber processing (e.g., NR, butyl, EPDM (ethylene propylene diene monomer)).
- Working knowledge of: Heat transfer, mass transfer, and reaction kinetics as applied to manufacturing; Continuous and/or batch processing systems.
- Preferred: Familiarity with dipping or coating processes; Exposure to vulcanization (sulfur/peroxide curing systems); Experience with ASTM/IEC standards related to electrical insulation products; Six Sigma certification (Green Belt or higher).