CAE Simulation Specialist - Range & Efficiency Onsite
IAV Automotive Engineering, Inc. · Novi, MI · 4 wk ago
On-siteEngineeringFull-time
Essential Responsibilities & Activities
- Establish, monitor, and achieve vehicle range and efficiency targets for electric and hybrid powertrains.
- Perform simulations to optimize vehicle aerodynamics, rolling resistance, and powertrain efficiency using tools such as MATLAB/Simulink.
- Collaborate with aerodynamics, thermal, and powertrain engineering teams to integrate efficiency-focused technologies.
- Identify sources of energy loss and propose design improvements to enhance vehicle range.
- Correlate simulation models with real-world test data and continuously refine model accuracy.
- Conduct vehicle range validation testing across varying environmental conditions (climate, terrain, load).
- Develop and enhance simulation methodologies for energy efficiency optimization, including materials, aerodynamics, and power management strategies.
- Build, maintain, and improve simulation models and scripts.
- Develop engineering tools and workflows to support energy systems analysis.
- Document analysis, simulations, and findings, and provide actionable insights to guide product decisions.
Requirements
- Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Electrical Engineering, or a related field
- 3 - 10 years of experience in CAE simulation, vehicle energy management, or efficiency engineering
- Strong experience with simulation tools such as MATLAB/Simulink (additional tools are a plus)
- Solid understanding of electric and hybrid vehicle systems, including powertrain and energy flow
- Experience in data analysis, model correlation, and validation techniques
- Knowledge of aerodynamics, thermal management, and battery systems
- Familiarity with CAE tools related to vehicle simulation (e.g., GT-SUITE, AVL Cruise, or similar) preferred
- Strong analytical and problem-solving skills with attention to detail
- Ability to build strong relationships and collaborate effectively across cross-functional and global teams
- Excellent organizational skills with strong attention to detail
- Strong proficiency with verbal and written communication skills, analytical problem solving, and creativity
- Willingness to travel, as needed
Benefits
- 401K with company matching
- PTO (Paid Time Off) starts at 20 days/year with 1 day accumulation per year
- Health/Dental/Vision insurance starts on date of hire
- Health saving account
- Flexible spending account
- Life insurance
- Short-Term & Long-Term Disability (covered 100% premium)
- Tuition reimbursement
- Training and Development
- Paid Holidays
- Employee assistance program
- Employee Discount
- Referral program