Jobs · Manufacturing · New Jersey

Automation Integration Engineer

CyberCoders · Somerset, NJ · 3 wk ago
On-siteManufacturingFull-time

Key Responsibilities

  • Design, program, debug and maintain PLC control systems (Allen-Bradley/Rockwell, RSLogix 5000/Studio 5000) for new and existing production cells.
  • Integrate and program industrial robots (Fanuc) and coordinate robot-to-cell communications and safety systems.
  • Develop and configure HMIs and operator interfaces for intuitive machine operation and troubleshooting.
  • Implement and support vision inspection systems to ensure product quality and process verification.
  • Configure and maintain Ignition SCADA/HMI systems and integrate with plant networks and MES.
  • Lead and execute Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT); prepare test plans, protocols and acceptance documentation.
  • Perform cell integration activities including wiring, I/O verification, commissioning, and start-up support for cell installations.
  • Manage automation and capital improvement projects: scope definition, scheduling, resource coordination, cost tracking and stakeholder communication.
  • Integrate automation systems with Manufacturing Execution Systems (MES) for data collection, traceability and production control.
  • Create and maintain design documentation, control narratives, P&IDs where applicable, PLC/HMI code libraries, and change control records.
  • Troubleshoot production issues, perform root cause analysis and implement corrective actions to minimize downtime.
  • Provide training and technical guidance to maintenance and operations staff; support continuous improvement initiatives and standardization across cells.

Qualifications

  • Bachelor's degree in Electrical, Controls, Mechanical Engineering or equivalent technical experience.
  • Minimum 3+ years of hands-on experience in manufacturing automation, including PLC programming and robot integration.
  • Strong experience with Allen-Bradley PLC platforms and RSLogix 5000/Studio 5000 programming environment.
  • Proven experience integrating and programming Fanuc robots and related communication protocols.
  • Practical experience with machine vision systems and inspection integration (e.g., Cognex, Keyence or similar).
  • Experience configuring and using Ignition SCADA or similar SCADA platforms.
  • Experience planning and executing FATs, SATs and cell installations, including wiring and I/O verification.
  • Demonstrated experience with MES integration and data exchange between controls and enterprise systems.
  • Project management experience managing capital improvement projects, including budgeting and scheduling.
  • Strong troubleshooting, documentation and change management skills; familiar with validation and regulatory documentation where applicable.
  • Excellent communication and collaboration skills; able to work cross-functionally and coordinate contractors and vendors.
  • Willingness to travel to multiple facilities and support hands-on commissioning and installations.

Benefits

  • Vacation/PTO
  • Medical
  • Dental
  • Vision
  • 401k

Pay

(Not specified)

Schedule

(Not specified)

Skills

(Not specified)

Benefits

  • Vacation/PTO
  • Medical
  • Dental
  • Vision
  • 401k

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