Automation Integration Engineer
CyberCoders · Somerset, NJ · 3 wk ago
On-siteManufacturingFull-time
Key Responsibilities
- Design, program, debug and maintain PLC control systems (Allen-Bradley/Rockwell, RSLogix 5000/Studio 5000) for new and existing production cells.
- Integrate and program industrial robots (Fanuc) and coordinate robot-to-cell communications and safety systems.
- Develop and configure HMIs and operator interfaces for intuitive machine operation and troubleshooting.
- Implement and support vision inspection systems to ensure product quality and process verification.
- Configure and maintain Ignition SCADA/HMI systems and integrate with plant networks and MES.
- Lead and execute Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT); prepare test plans, protocols and acceptance documentation.
- Perform cell integration activities including wiring, I/O verification, commissioning, and start-up support for cell installations.
- Manage automation and capital improvement projects: scope definition, scheduling, resource coordination, cost tracking and stakeholder communication.
- Integrate automation systems with Manufacturing Execution Systems (MES) for data collection, traceability and production control.
- Create and maintain design documentation, control narratives, P&IDs where applicable, PLC/HMI code libraries, and change control records.
- Troubleshoot production issues, perform root cause analysis and implement corrective actions to minimize downtime.
- Provide training and technical guidance to maintenance and operations staff; support continuous improvement initiatives and standardization across cells.
Qualifications
- Bachelor's degree in Electrical, Controls, Mechanical Engineering or equivalent technical experience.
- Minimum 3+ years of hands-on experience in manufacturing automation, including PLC programming and robot integration.
- Strong experience with Allen-Bradley PLC platforms and RSLogix 5000/Studio 5000 programming environment.
- Proven experience integrating and programming Fanuc robots and related communication protocols.
- Practical experience with machine vision systems and inspection integration (e.g., Cognex, Keyence or similar).
- Experience configuring and using Ignition SCADA or similar SCADA platforms.
- Experience planning and executing FATs, SATs and cell installations, including wiring and I/O verification.
- Demonstrated experience with MES integration and data exchange between controls and enterprise systems.
- Project management experience managing capital improvement projects, including budgeting and scheduling.
- Strong troubleshooting, documentation and change management skills; familiar with validation and regulatory documentation where applicable.
- Excellent communication and collaboration skills; able to work cross-functionally and coordinate contractors and vendors.
- Willingness to travel to multiple facilities and support hands-on commissioning and installations.
Benefits
- Vacation/PTO
- Medical
- Dental
- Vision
- 401k
Pay
(Not specified)
Schedule
(Not specified)
Skills
(Not specified)
Benefits
- Vacation/PTO
- Medical
- Dental
- Vision
- 401k