Automation & Controls Engineer

About the role

We are seeking a hands-on Automation & Controls Engineer to lead the integration of Industry 4.0 manufacturing equipment into a unified, data-enabled ecosystem within a new aerospace fastener manufacturing facility. This role is responsible for PLC programming, machine connectivity, and ensuring reliable, high-quality data capture across all production systems. This individual will play a critical role in transforming standalone equipment into a fully connected smart factory; enabling real-time visibility, enhanced control, and data-driven optimization. The ideal candidate brings strong experience with manufacturing equipment, industrial automation, and communication protocols, along with a practical, solutions-oriented approach to system integration.

Responsibilities

• Machine Integration & Connectivity: Integrate a variety of CNC machines, heading equipment, roll forming systems, robotics, and material handling systems into plant-wide networks; Configure industrial communication between machines, PLCs, and higher-level systems (MES, SCADA, IIoT platforms); Ensure reliable and standardized data capture from all connected assets
• PLC Programming & Controls: Develop, program, and troubleshoot PLC logic and HMI interfaces; Support commissioning and startup of automated equipment; Maintain and optimize control systems for performance and reliability
• Data Acquisition & Signal Integrity: Deploy and validate sensors and data collection systems; Ensure accuracy, consistency, and reliability of machine-generated data; Collaborate with digital teams to structure and deliver usable data
• System Commissioning & Support: Support installation, testing, and ramp-up of new equipment; Troubleshoot integration issues across automation and network layers; Drive continuous improvement in system performance and uptime; Planning out future automation and machine learning as part of the continuous improvement efforts

Requirements

4–7+ years of experience in industrial automation and controls; Strong PLC programming experience (Allen-Bradley or Siemens); Experience with industrial networking and machine integration

Qualifications

• Experience with CNC, forming, or precision manufacturing equipment
• Familiarity with SCADA, MES, and IIoT systems
• Knowledge of industrial communication protocols (OPC UA, Ethernet/IP, Profinet)
• Understanding and experience with Digital Twins such as (Omniverse, Siemens Digital Twin, Ansys Twin Builder, GE Digital, Microsoft Azure Digital Twins)
• Experience launching new facilities, major capital expenditure projects, or expansions
• Familiarity with aerospace, automotive, medical or other highly regulated manufacturing fields
• Education: Bachelor’s in Mechatronics, Electrical, Industrial, Automation or other related Engineering discipline