Automation/Controls Engineer

Key Responsibilities

• Evaluate and improve existing automation systems to enhance throughput, efficiency, and quality.
• Identify process inefficiencies and lead efforts to streamline workflows and reduce cycle times.
• Support Lean/Six Sigma initiatives and drive structured problem-solving efforts.
• Develop, program, and troubleshoot PLC-based control systems (Allen-Bradley, Siemens, Schneider, etc.).
• Design and maintain HMI interfaces and control architecture documentation (Ignition Perspective).
• Ensure system reliability by maintaining and upgrading legacy automation infrastructure.
• Serve as the primary contact for IT, ensuring seamless communication and collaboration between the plant's automation systems and IT infrastructure to support operational efficiency and troubleshooting.
• Lead root cause analysis of recurring equipment failures and implements permanent corrective actions.
• Collaborate with maintenance and production teams to develop preventive and predictive maintenance strategies.
• Serve as a CMMS (Emaint) power user, managing automation-related maintenance plans and documentation.
• Lead small- to mid-scale capital projects involving control system upgrades, line modifications, and new equipment integration.
• Develop project scopes, timelines, budgets, and provide technical support during startup and commissioning phases.
• Provide technical training and troubleshooting guidance to technicians and operators.
• Communicate automation changes and improvements effectively across engineering, production, and maintenance teams.
• Support change management efforts including documentation updates, SOPs, and process validations.

Skills & Competencies

• Analytical Thinking & Root Cause Analysis
• Process Improvement & Documentation
• Technical Communication
• Cross-Functional Collaboration
• Self-Motivation & Accountability
• Time Management & Prioritization
• Adaptability & Continuous Learning