Automated Fiber Placement Engineer

About the role

The Automated Fiber Placement (AFP) Engineer is responsible for the programming, development, and optimization of automated composite layup processes using Electroimpact AFP systems. This role supports production and engineering by generating precise ply programs, improving part quality, reducing cycle time, and troubleshooting AFP-related issues in the manufacture of complex aerospace components.

Responsibilities

• Develop AFP ply programs for composite parts using Electroimpact programming tools and simulation software, ensuring conformance to design intent and manufacturing constraints
• Translate engineering models, ply books, and lamination schedules into executable AFP paths with accurate fiber orientation, coverage, and boundaries
• Support Electroimpact machine setup, calibration, and laser alignment for first article and repeatable production runs
• Analyze and optimize machine pathing to minimize defects (e.g., gaps, overlaps, tow steering errors), improve machine efficiency, and extend tool life
• Review and validate AFP programs with simulations and dry runs, working alongside operators during production start-ups
• Collaborate with design engineering to provide design for manufacturability (DFM) feedback for composite parts intended for AFP
• Investigate and resolve machine and process-related issues, working cross-functionally with maintenance and Electroimpact technical support as needed
• Develop and maintain standard work instructions, AFP best practices, and process documentation
• Support audits, root cause investigations, and corrective actions involving AFP-manufactured parts
• Maintain composure under pressure while successfully managing multiple deadlines

Qualifications

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or related technical field required
• 2+ years of experience in composite manufacturing or AFP process engineering
• Proficiency with Electroimpact AFP equipment, software, and interfaces (e.g., AFP programming environment, ply simulation tools)
• Solid understanding of composite ply orientation, layup strategies, tool paths, and material behavior (e.g., thermosets and thermoplastics)
• Familiarity with CAD software (such as CATIA V5, Siemens NX, or SolidWorks)
• Strong problem-solving skills and ability to work in a fast-paced production environment
• Excellent communication skills, both verbal and written in the English language

Special Access Program or other Government Access Requirements

This position requires the ability to obtain a U.S. Secret Security Clearance (U.S. Citizenship Required). Janicki will assist with gaining this access once employed.

Additional Information

Special Access Program or other Government Access Requirements are mandatory for this position and requires candidate agreed to enter a Continuous Evaluation program.

Salary range for this role is between $83,000 - $145,000, plus discretionary bonus, 401(k) matching, vacation, and health benefits. Employees can also receive additional pay for off-shifts.

Benefits:

• Medical, dental, and vision insurance with employer contribution
• Disability insurance as well as Life/AD&D insurance
• HSA (Health Savings Account) with employer contribution and FSA (Flexible Savings Account)
• 401k with employer matching
• Paid time off and paid holidays (including two floating holidays)
• Education reimbursement program
• Several shift options
• Premium pay for off-shifts