Associate Controls Engineer
Ozinga · Mokena, IL · 5 days ago
On-siteEngineering$85k–$107k/yrFull-time
Overview Salary Range: $85,400 - $106,800 Annually Summary The Associate Controls Engineer is responsible for designing, programming, building, installing, and maintaining the plant’s automated systems under the guidance of the Automation Controls Engineer. This role performs functions related to electrical controls, troubleshooting, and new installations. It also serves as a technical resource for plant personnel and maintenance by providing guidance on control system troubleshooting, updating schematics, and documenting automation changes. Principal Duties And Responsibilities Programming and troubleshooting PLCs, HMIs and industrial PCs for a variety of industrial automation applicationsDesign, build, test, install, and maintain control boxesDesign electrical control solutions based on custom requirements using the latest version of AutoCADCreate functional descriptions, flow charts, and control narratives for automation systems and adaptationsAnalyze overall plant systems and operations to ensure proper functionalityPerform electrical preventive maintenance and troubleshooting in a systematic manner when applicablePlans, directs, and records periodic electrical testing and recommends modification or replacement of equipment failing to meet operating standardsInstall, repair, terminate, and label control wiringSet up IP networksProgram VFDs and soft startersCommission systemsMonitor inventory part levels to ensure timely product availabilityUse electrical instrumentation, process controls, relay logic, and control circuits to wire, configure, and maintain motor control circuits (including Soft Starts and Variable Frequency Drives).Serve as a technical resource for plant maintenance personnel by providing guidance on control system troubleshooting, updating schematics, and documenting automation changes.Provide support for critical plant downtime issues when they arise, primarily through remote VPN access for PLC and HMI diagnostics, and escalate to on-site troubleshooting when required, including during or outside regularly scheduled hoursCreate and/or file various written reports, including schematics for new or modified systems and requested work estimates Global Responsibilities Regular attendance and physical presence at work are essential functions of this positionThis job may require additional duties not listed above, and the employee may be asked to perform those duties to meet business needs Qualifications Education/Specialized Knowledge/Professional Certifications: High School diploma or equivalent requiredSpecialized education or training preferredPLC training and experience, college or vocational Experience 5+ years’ experience in an industrial setting with 110v/208v and 480vStrong proficiency in PLC ladder logic, function blocks, and HMI design, as well as installations and maintenance practicesPrimary software includes Automation Direct Productivity Suite, C-More EA9/CM5, and WEG Programming SuiteSecondary software utilities include Kepware (KEPServerX) for OPC communication, various Modbus TCP/RTU and Ethernet-compatible devices, as well as Siemens TIA PortalExperience with other major industrial automation platforms (e.g., Rockwell Automation/Allen Bradley Studio 5000/RSLogix 5000, Omron CX-One/Sysmac, or Mitsubishi) which are highly transferableAbility to read and interpret manuals, parts catalogs, and electrical/control schematics as they applyPractical knowledge of NFPA-70 (NEC) and NFPA 70E (ARC Flash & Electrical Safety), and safety circuit design principles Skills/Abilities Prioritize safety as an important value to help create a safe work environment for everyoneAbility to work reasonable overtime and occasional off-hours as requested by managementMust be a self-starter and demonstrate a sense of urgencyPossess strong interpersonal and communication skillsDemonstrate and uphold the values of Ozinga Working Conditions Operation within a fast-paced environmentExposed to moving mechanical parts, vehicles, heavy construction equipment, toxic or caustic chemicals, and outside weather conditionsNoise level is usually moderate but can be high, requiring personal hearing protection on occasion at job sites, plants, and laboratoriesMust be able to work through stressful situations while maintaining professionalism and composureLocal travel requiredPossibility of short-duration, long-distance travel Benefits Information At Ozinga, we care about the well-being of our team members both in and out of the workplace. That’s why we’re proud to offer a comprehensive benefits package designed to support your health, financial security, and overall quality of life. Our Benefits Include Medical, Dental, and Vision Insurance – Protecting your health and providing peace of mind.Retirement Plan Options – Helping you build a secure future.Voluntary Benefits – Helping you to cover unexpected expenses.Work-Life Balance – Supporting flexibility so you can thrive in every area of your life.Employee Assistance Program – Offering confidential support for personal and professional challenges.Wellness Program – Promoting a healthy lifestyle through resources and incentives. We believe that when our co-workers feel their best, they can do their best. Join us and experience the difference of working for a company that values you!