Applications Engineer

Creating Peace of Mind by Pioneering Safety and Security. At Allegion, we help keep the people you know and love safe and secure where they live, work and visit. With more than 40 brands, 14,000+ employees globally and products sold in 130 countries, we specialize in security around the doorway and beyond. Additionally, Allegion is proud to be recognized with the 2026 Gallup Exceptional Workplace Award (GEWA) for the third consecutive year, earning distinction in both the employee engagement and strengths categories. This year, Allegion also received Gallup’s With Distinction honor — a designation reserved for a select group of organizations that go above and beyond in building exceptional workplace cultures.

About the Role

Reviews all new jobs prior to being set up, including prints, programs, material, tooling, fixtures, collets and holders to ensure no interruptions at set up. Leads and implements Lean Manufacturing tools and techniques, initiates and manages productivity and cost savings projects, and stays current with state-of-the-art technologies and equipment.

Responsibilities

• Studies parts, blueprints, drawings and engineering information to determine methods and sequence of CNC machining operations
• Performs in-process inspections to assure products will meet requirements using precision measuring instruments such as micrometers, calipers, gages
• Determines reference points, machine cutting paths, computes angular and linear dimensions, radii and curvatures
• Determines proper tooling and fixturing requirements of machining operations, including tooling speed and feed rates; monitors and adjusts feeds and speeds as necessary
• Observes and simulates CNC trial runs to eliminate program errors and eliminate machine crashes
• Compares program code to original part specifications to verify accuracy
• Modifies existing programs to enhance production efficiency
• Verifies parts meet drawing specifications; inspects own work and machined parts to detect and correct errors
• Performs proper set up procedures as needed
• Submits status reports to management on progress of assigned projects
• Performs program troubleshooting, problem identification and resolution
• Monitors tool life and tool ware to detect potential problems; develops and implements solutions
• Develops, documents and delivers training to operators, Team Leaders, maintenance and others
• Maintains CNC back-up programs
• Provides support to maintenance, operators and quality in problem resolution; responds to on-call inquiries from off-shift team as scheduled
• Leads and implements Lean Manufacturing tools and techniques (workshops, Kanban, visual management, 5S, total productive maintenance, set-up reduction, etc.)
• Uses formal problem-solving techniques to identify and resolve complex problems
• Initiates and manages productivity and cost savings projects
• Implements and maintains process controls through advanced quality planning techniques (FMEA, key characteristics management, mistake proofing, etc.)
• Researches, evaluates, justifies, and recommends capital equipment for operations
• Prepares capital expenditure requisitions and manages the implementation of capital equipment projects
• Stays current with state-of-the art technologies and equipment
• Participates in developing strategic manufacturing processes; assists in developing the short and long-range capital planning
• Prepares and coordinates the implementation schedule for major projects and process changes
• Develops and maintains all process documentation (e.g., routings, standard work, work instructions, setup sheets, etc.) to ensure accuracy
• Analyzes proposed engineering changes for manufacturing impact and feasibility
• Participates in developing and maintaining ISO 9001 procedures and documents for the Process engineering department as required
• Assists Purchasing and Quality Assurance in qualifying suppliers for new product or product changes
• Attends training opportunities deemed necessary by management
• Performs other duties as required

Requirements

• 4 Year Degree in Engineering or related field (Mechanical, Industrial, Process is preferred)
• 5+ years’ experience in setting up, programming and operating Fanuc controlled CNC machining centers in a precision manufacturing environment
• Experience with Fanuc Controls, G and M code to develop programs for Mori-Seiki, Haas, OKK, DN Solutions, and Takamaz equipment or similar equipment
• Experience with operating all forms of inspection equipment
• Knowledge of CAD/CAM software and its application
• Ability to read, interpret and utilize blueprints
• Basic math skills to include four functions, fractions and decimals, as well as ability to apply concepts of basic algebra, geometry and trigonometry
• Ability to work both independently and with teams

Benefits

• Health, dental and vision insurance coverage
• Unlimited Paid Time Off
• 401K plan with a 6% company match and no vesting period
• Health Savings Accounts – Tax-advantaged savings account used for healthcare expenses
• Flexible Spending Accounts – Tax-advantaged spending accounts for healthcare and/or dependent daycare expenses
• Disability Insurance – Short-Term and Long-Term coverage, paid for by Allegion
• Life Insurance – Term life coverage with the option to purchase supplemental coverage
• Tuition Reimbursement
• Voluntary Wellness Program – Earn up to $2,000 in rewards
• Employee Discounts through Perks at Work
• Community involvement and opportunities to give back
• Opportunities to leverage your unique strengths through CliftonStrengths assessment & coaching

Pay

The expected Base Salary Range: $75,000 - $110,000. The actual compensation will be determined based on experience and other factors permitted by law. Bonus eligible.