Application Engineer (DAB / SW) - Mechanical 73707

At ZF LIFETEC, we save lives through cutting-edge technology. With over 60 years of automotive safety innovation, we blend start-up agility with corporate stability to drive meaningful impact worldwide. Operating across 51 locations in 22 countries, our global presence amplifies our mission to make roads safer and save lives. Join us in a supportive and dynamic environment committed to safety, innovation, and reliability.

Responsibilities

• Design, validate, and release steering wheel and/or driver airbag product designs in accordance with ZF LIFETEC Global Development Process (GDPEP).
• Create and release accurate engineering documentation into ZF LIFETEC North American systems used in design and production including CR’s, BOM’s, DFMEA’s, and DVP&R’s in a timely manner.
• Establish and manage detailed engineering development timing to support program deliverables.
• Lead problem root cause analysis and development of DFMEA’s.
• Lead design validation (DV) and production validation (PV) including development of required design changes.
• Serve as technical member of ZF Simultaneous Engineering Team (SET) and customer Product Development Team.
• Lead technical communication with customer engineering and plants and ZF CUU plants.
• Support implementation of VA changes.
• Support supplier selection process, design reviews, tool designs, process changes, and PPAP requirements as needed.
• Lead fabrication, ordering, and follow on-time delivery of prototype samples in support of customer deliverables and DV testing.
• Perform other duties as requested by engineering management.
• Occasional travel to ZF or customer plants in North America as required.

Requirements

• Bachelor’s degree in Mechatronics or Mechanical Engineering (BSME); Master’s preferred.
• Minimum 5 years of engineering design experience that may include experience in automotive interior systems, plastic moldings, diecasting, stampings, fastener applications, and safety restraints.
• Analytical capabilities (e.g., CAE, GD&T, DFMEA, PFMEA, Six Sigma, DOE).
• Experience with driver airbag and/or steering wheels (preferred).
• Excellent communication skills including technical writing.
• Able to multi-task, work independently with good organization and documentation.
• Efficient in use of computer and software including MS Teams and Office.
• Ability to interface well with technical staff and functional department personnel.
• Strong customer relations skills.

Benefits

• Innovative Impact: Shape the future of safety with life-saving technology that truly matters.
• Dynamic Workplace: Thrive in an agile, collaborative environment where every idea counts.
• Culture of Excellence: Be part of a team with over 60 years of high standards and groundbreaking achievements.
• Growth & Empowerment: Advance your career with strong support for personal and professional development.
• Diversity & Inclusion: Work in a culture where inclusiveness thrives and diversity is valued, empowering all employees to reach their full potential.

Location: Washington, MI, US, 48094