Aircraft prototype technician, composites

What You’ll Do

• Assemble primary and secondary composite structures per engineering drawings, work instructions, and assembly procedures
• Perform structural bonding operations and execute surface prep per engineering requirements
• Conduct fit checks, shimming, and alignment of composite assemblies to engineering tolerances
• Install fasteners, inserts, and hardware into composite structure using correct tooling and torque procedures
• Execute in-process and final inspections including visual, dimensional, and tap-test checks; identify and document non-conformances
• Execute minor composite repairs as required to support assembly progression
• Read and work from engineering drawings, GD&T callouts, assembly models, and manufacturing work orders
• Handle, inspect, and stage composite parts and subassemblies in accordance with storage and FOD control requirements
• Collaborate with structures engineers to provide real-time build feedback and support root cause on fit or quality issues
• Maintain accurate records in shop travelers, inspection logs, and non-conformance documentation

What You Bring

• 3–6 years of hands-on experience with composite structures in an aerospace, defense, or advanced manufacturing environment
• Background in composite fabrication (prepreg layup, bonding, cure operations) that informs strong material handling instincts and quality awareness
• Experience assembling composite airframe or structural components, including bonded and fastened joints
• Solid understanding of composite bonding surface preparation
• Strong attention to detail and pride in workmanship quality
• Must have U.S. person status as defined by ITAR

Desired Skills

• FAA Airframe & Powerplant (A&P) certificate is a strong plus
• Experience with aircraft assembly, both structures and systems
• Background in experimental aircraft (EAA & homebuilding)
• Familiarity with 3D model-based definition (MBD) or NX/SolidWorks part views

Contract Terms

• 6–8 month independent contractor engagement (October 2026 – April 2027 expected)
• Competitive hourly rate commensurate with experience
• On-site work at FHE’s Portland, OR facility
• Contractors are responsible for their own benefits and tax obligations