Advanced Quality Engineer

About the role

The Advanced Quality Engineer (AQE) role is critical to the successful launch of complex automotive products into production environments. This role sits at the center of execution, where engineering, manufacturing, supplier quality, and customer requirements converge.

Responsibilities

• Own APQP execution across all phases of new product development (NPD)
• Serve as the primary quality interface with customers (OEMs) and suppliers (Tier 1 / Tier 2)
• Drive PPAP readiness, submission, and approval (Level 3 / Level 5)
• Lead development and validation of DFMEA, PFMEA, Process Flow Diagrams, and Control Plans
• Ensure AIAG Core Tools are applied with rigor—not as a checkbox exercise

Requirements

• Bachelor’s degree in engineering, manufacturing, or related field
• 3+ years of experience in automotive quality engineering / manufacturing quality
• Proven ownership of:
• APQP (Advanced Product Quality Planning)
• PPAP (Production Part Approval Process)
• AIAG Core Tools (FMEA, Control Plan, SPC, MSA)

• Strong working knowledge of IATF 16949 and ISO 9001 QMS
• Experience with:
• SPC (Statistical Process Control)
• MSA / Gage R&R
• Capability analysis (Cp, Cpk, Pp, Ppk)

• Proficiency in GD&T and blueprint interpretation
• Demonstrated success leading 8D problem solving and root cause analysis (RCA)
• Able to manage multiple NPD / launch programs simultaneously
• Strong communication skills with customers, suppliers, and cross-functional teams
• Willingness to travel up to 20%

Preferred Qualifications

• Experience in automotive Tier 1 / Tier 2 manufacturing environments
• Familiarity with OEM requirements (BMW, Ford, GM, Stellantis, etc.)
• Experience with customer portals, CSRs, and launch systems
• Certification in IATF 16949 or Certified Quality Engineer (CQE)

What Success Looks Like

• First-pass PPAP approvals—no rework, no surprises
• Flawless launch execution with no late-stage quality escapes
• All APQP deliverables complete and validated prior to SOP
• Suppliers that are truly capable—not just document-ready
• Strong confidence from customers and internal leadership

How You’ll Make an Impact

• Lead production buyoffs, Run at Rate, and PSO (Process Sign-Off) with customers
• Drive root cause analysis (RCA) using 8D, 5 Whys, and structured problem solving
• Own corrective and preventive actions (CAPA) and eliminate repeat issues
• Ensure MSA, Gage R&R, and fixture validation are completed and capable
• Apply SPC and capability analysis (Cp, Cpk, Pp, Ppk) to validate process performance
• Partner with manufacturing and engineering to identify and eliminate risk before SOP
• Lead supplier APQP and PPAP readiness, holding the supply base accountable
• Act as escalation point for quality issues, customer concerns, and CSR requirements