Advanced Manufacturing & Quality Engineer
Helen of Troy · Greater Bend Area · 2 wk ago
HybridEngineeringFull-time
About the role
The Advanced Manufacturing & Quality Engineer plays a crucial role in ensuring Hydro Flask products meet customer expectations for safety, durability, and performance. This position supports both New Product Introduction (NPI) and sustaining production across a global supplier base.
Responsibilities
- Develop, implement, and sustain quality systems to ensure Hydro Flask products meet customer expectations for safety, durability, and performance.
- Partner with Design, Product Engineering, Manufacturing Engineering, and suppliers to embed manufacturing quality from concept through launch.
- Support Technical Reviews, Manufacturing Builds, and Pilot Builds.
- Define and validate Critical-to-Quality (CTQ) characteristics and provide early-stage DFX feedback.
- Support quality and manufacturing planning activities, including development of DFMEAs, PFMEAs, control plans, inspection standards, and robust measurement systems.
- Lead and manage PPAP submissions, ensuring supplier compliance, process capability validation, and on-time documentation delivery.
- Collaborate with overseas engineering teams and suppliers to review, approve, track, and maintain PPAP documentation across NPI and sustaining products.
- Develop and maintain a PPAP tracker to manage maturity levels across products and factories; elevate legacy programs to required PPAP standards.
- Identify gaps in current AQME systems and implement improvements to drive consistency, efficiency, and enforceability.
- Drive continuous improvement using supplier feedback to address recurring issues and implement process enhancements that improve manufacturability, cost, quality, and throughput.
- Support production issues as needed, providing structured problem-solving and corrective actions.
- Support validation and qualification of new or additional toolsets, ensuring dimensional, capability, and performance alignment with existing tooling.
- Identify manufacturing improvement opportunities related to cycle time, quality, throughput, automation, and NRE investments.
- Own manufacturing process specifications and ensure accurate cross-functional communication and rollout of updates across all suppliers and facilities.
- Develop new process specifications and coordinate testing activities as required.
- Drive ECR/ECO/ECN execution for manufacturing and process changes, including alignment, implementation planning, documentation, and rollout.
- Provide feedback to continuously improve Engineering Change mechanisms and cross-functional collaboration.
Qualifications
- Bachelor’s degree in mechanical, Manufacturing, Industrial, or Quality Engineering.
- 3+ years of experience in manufacturing or quality engineering for high-volume consumer products.
- Demonstrated experience troubleshooting manufacturing or product defects.
- Experience working with international, cross-functional teams.
- Experience building or scaling manufacturing and quality systems (start-up experience a plus).
- Strong knowledge of manufacturing and process engineering principles.
- Solid understanding of quality management systems and APQP/PPAP methodologies.
- Experience with SPC, MSA, capability studies, Six Sigma, Lean Manufacturing, and continuous improvement tools.
- Proven ability to diagnose issues, perform root cause analysis, and implement effective corrective actions.
- Demonstrated success improving manufacturing processes to enhance quality and reduce cost.
- Strong understanding of product lifecycle management from development through end of life.
- Excellent communication and collaboration skills across cross-functional and global teams.
- Hands-on experience working directly with international suppliers (China and Southeast Asia a plus).
- Experience partnering with Design Engineering and Product Development to influence DFX decisions.
- Authorization to work full-time in the United States.
Skills
- Strong knowledge of manufacturing and process engineering principles.
- Ability to operate in a highly ambiguous environment while managing multiple projects and prioritizing effectively.
- Solid understanding of quality management systems and APQP/PPAP methodologies.
- Experience with SPC, MSA, capability studies, Six Sigma, Lean Manufacturing, and continuous improvement tools.
- Proven ability to diagnose issues, perform root cause analysis, and implement effective corrective actions.
- Demonstrated success improving manufacturing processes to enhance quality and reduce cost.
- Strong understanding of product lifecycle management from development through end of life.
- Excellent communication and collaboration skills across cross-functional and global teams.
- Experience building or scaling manufacturing and quality systems (start-up experience a plus).
Benefits
- Salary + Bonus
- Healthcare
- Dental
- Vision
- Paid Holidays
- Paid Parental Leave
- 401(k) with company match
- Basic Life Insurance
- Short Term Disability (STD)
- Long Term Disability (LTD)
- Paid Time Off (PTO)
- Paid Charitable (volunteer) Leave
- Education Assistance