3rd Shift Blow Mold Lead

About the Role

The Department Zone Lead plays a crucial role in overseeing and coordinating the production activities within a specific zone or area of the manufacturing facility. They are responsible for ensuring that production targets are met efficiently, while maintaining high-quality standards and a safe working environment. This role requires a balance of technical expertise, leadership capabilities, and a commitment to safety and quality, crucial for the smooth functioning of the manufacturing process and the achievement of production goals.

Responsibilities

• Coordinate and prioritize production activities within the designated zone.
• Ensure that production schedules are adhered to and that products are manufactured according to specifications and quality standards.
• Collaborate with other department leads to optimize overall production flow.
• Lead a team of production workers and operators within the zone; provide guidance, training, and support to enhance their skills and productivity.
• Encourage a positive and cooperative working atmosphere to foster team cohesion and morale.
• Implement and maintain quality control measures to ensure products meet required quality standards.
• Perform required quality control testing, recording, and charting procedures; ensure nonconforming product is handled according to company policy.
• Conduct regular inspections and audits to identify and address any quality issues or non-compliance.
• Promote and enforce a strong safety culture within the zone, ensuring all employees follow safety protocols and guidelines.
• Identify and address potential safety hazards promptly to prevent accidents and injuries.
• Oversee the proper functioning and maintenance of machinery and equipment in the zone; coordinate with the maintenance department for repairs and maintenance tasks.
• Continuously identify opportunities for process improvement and efficiency enhancement; implement Lean Manufacturing or Six Sigma principles.
• Maintain accurate and up-to-date records of production activities, quality reports, and inventory levels.
• Prepare and present regular reports on production performance and key performance indicators (KPIs) to management.
• Participate in training programs to stay updated on manufacturing techniques, safety regulations, and industry best practices.
• Share knowledge and skills with team members to enhance their professional development.
• Adhere to established company values, practices, policies, and procedures at all times.
• Follow and support compliance with all applicable safety rules, laws, regulations, and standards.
• Demonstrate regular and punctual attendance at the assigned work location.
• Perform other duties as requested.

Requirements

• Previous experience in a high-speed production environment, or any satisfactory combination of education and experience that demonstrates the knowledge, skills, and abilities to perform the above duties.
• Supervisory or leadership experience is preferred.
• Experience with lean manufacturing practices is highly desirable.

Skills

• Accurately multiply, divide, add, and subtract whole numbers to resolve practical problems.
• Operate a computer—PC proficiency; use spreadsheets and reporting software effectively.
• Wear/use required PPE (personal protective equipment).
• Understand written instruction and complete appropriate documentation as directed.
• Use a logical approach to troubleshooting issues and prioritizing production needs.
• Recognize problems when they occur and work toward solutions.
• Pay attention to details and pursue quality in accomplishing work duties and tasks.
• Look for opportunities to reduce costs or increase productivity without reducing effectiveness.
• Handle challenges skillfully, thoroughly, and effectively.
• Effectively and professionally communicate with co-workers, team members, and internal or external customers.
• Present information clearly and accurately.
• Independently take advantage of opportunities to improve or increase skills, abilities, and job knowledge.
• Ensure that work is delivered on time and of high quality.
• Develop good work practices to get the job done.
• Use equipment, resources, and time in an efficient and effective manner.
• Use good judgment when making decisions.
• Perform work in a safe manner at all times.
• Work in a cooperative manner with management, co-workers, internal/external customers, and vendors.

Physical Demands

• Remain in a stationary position when performing tasks.
• Regularly move about and transport products and materials weighing up to 50 pounds (e.g., lifting gallons of chemicals, boxes of labels, pallets, glue buckets).
• Manipulate products on pallets, using force of up to 30 pounds.
• Position oneself to retrieve products or materials from ground level.
• Work effectively atop elevated workspaces up to 20 feet above ground level.
• Reach overhead to access buckets, labels, and boxes.
• Ascend/descend stairs/ladders.
• Operate, position, and use a wide variety of hand tools and equipment.
• Perceive the nature of sounds at normal speaking levels and exchange detailed information.
• Move about the manufacturing facility to observe and effectively communicate with team members and perform job duties.

Environmental Conditions

• Work in a manufacturing plant environment, which may include exposure to high/precarious places, moving machinery, marked changes in temperature and humidity, and dust, odors, and fumes.
• Typical noise level is loud.